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    China Sewing Machinery Association: Mechatronics Equipment Blowout

    2010/6/1 9:28:00 47

    Equipment

        


    "Not all enterprises are rapidly warming up, and not all products are sold well in the first quarter."

    For the current "blowout" phenomenon in the industry, Yang Xiaojing, Secretary General of the China Sewing Machinery Association, warned enterprises to remain calm. He said that the most intense part of the rebound was concentrated in areas with high technology content, such as mechatronics equipment, which made the product category that many enterprises did not dare to set foot in because of too much investment a few years ago, but now it has proved its economic potential by facts.


    However, suspense also follows. Why is it the fastest rebound? What changes have it occurred in the downstream market?


    Shortage of migrant workers and shortage of electricity


    In the streets of Guangdong, we often see some "dog skin plasters" around the corner, with the small advertisement of "recruiting skilled workers for years". The enormous pressure of recruiting workers makes the bosses of manufacturing enterprises no longer hope to do one or two job advertisements in a small newspaper, but pfer the "base" to the places where migrant workers live in daily life.


    A processing enterprise once told reporters that it is no exaggeration to say that they recruit almost every day, this month recruited twenty, and next month may have gone thirty. Although they have done a lot of work in improving their wages and benefits, they still can not fundamentally solve the problem of "labor shortage".


    "Recruitment difficulties have been bothering us. We hope to find a more effective way out of recruiting people."

    The boss told reporters that when the financial crisis happened, they lay off a lot of jobs, but before and after the Spring Festival last year, due to the pick-up in overseas orders, the company was faced with a tight corner. This year after year's non benign cycle made him determined to make changes, and some practices of the same company inspired him.

    According to the owner of the business, his competitor was often short of manpower, and he was opposite to him when he was hired. But the frequency of recruitment began to decrease this year, which made him feel very strange. After careful inquiries, he knew that they had sold all the old equipment in the past, and bought a batch of mechanical and electrical integration equipment. It is said that a skilled sewing worker can use this equipment to raise the efficiency of 30% and play a role in easing the tension of manpower.

    Moreover, because of the low noise and low calorific value of the new equipment, sewing workers like to work in such an environment. This has even become an important way for enterprises to attract workers.


    "As far as I know, recruitment difficulty is indeed an important factor in the rapid growth of mechatronics products."

    Yang Xiaojing told reporters that this trend will be a development direction in the future. Sewing equipment enterprises should be keen to see this change.

    He also believes that this may become a landmark start for upgrading of sewing equipment enterprises.


    In addition, the shortage of clothing enterprises is also making the demand for mechanical and electrical integration objectively improved.

    In recent years, with the continuous growth of China's economy, the demand for electricity has increased rapidly.

    The supply of electricity is becoming increasingly strained, and the power cuts in many provinces are estimated to be about 25 million kilowatts per year, especially in East China and North China.

    Under such circumstances, clothing enterprises must adopt advanced energy-saving and efficient equipment in order to survive and develop in the fierce market competition.


    Performance advantages


    Wu boss of Wenzhou, Zhejiang has recently joined the ranks of the purchase of domestic electromechanical integration equipment, and one shot is two million, which was previously unthinkable.

    There are two main reasons for his promotion: first, like other enterprises, he also saw the advantages of this device to ease recruitment difficulties; the second main reason is that after years of market development, the electromechanical equipment with high price can not be loosened. He calculated the cost, though it would cost more than buying ordinary sewing machines, but it did not exceed his psychological budget.


    It is understood that the small and medium-sized processing enterprises such as Wu boss are currently the main consumers of home-made sewing equipment, although the traditional thinking of garment enterprises is "only Japanese theory" and "only virtue theory". That is to say, as long as they talk about the purchase of equipment, they are not Japanese and German equipment. The equipment of these two countries is quite extensive in large garment enterprises. The Chinese sewing machinery association has made rough statistics, and they occupy more than 85% of the large garment enterprises in China.

    However, because most of the equipment prices in these two countries are relatively high, for China's extensive small and medium-sized processing enterprises, it is "only a distant view and can not be played", which provides a good soil for the domestic sewing equipment.


    In China, the most common mechanical and electrical integration equipment is computerized flat cars. At present, the price of foreign brand computer flat cars on the market is 5000~7000 yuan per unit, while the price of domestic automatic flat cars is 3000~4000 yuan per unit.

    Moreover, with the expansion of production scale and the reduction of production costs, the price of domestic flat cars continues to decline.

    More importantly, as domestic sewing machine enterprises invest more in mechanical and electrical integration equipment, the quality and stability of domestic computerized flat cars have also been greatly improved.

    According to Yang Xiaojing, at present, a new domestic computerized flat car is almost close to the products of Germany and Japan in quality, so clothing manufacturers begin to adopt large quantities.


    Obviously, under the premise of technological progress, when the price factor is no longer a problem, the price performance of mechatronic products is fully reflected, and is also more suitable for the objective development environment of the garment industry at the moment.


    At present, from all kinds of signs, the trend of rising labor costs in China will not be stopped for a long time in the future. The possibility that energy will continue to rise will also be great. This is a new challenge for the garment industry that has won the development space with cheap labor force for a long time. In essence, it can also be regarded as the inherent requirement of the upgrading of garment industry.

    And in the production process, how to achieve efficient production and effectively control the production cost will test all enterprises in the field of clothing industry in China. At present, upgrading equipment in a timely manner is a good choice.

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