Recycling Economy Creates A New World

Premier Wen Jiabao visited Hainan last year, saying that a good ecological environment is the biggest capital for sustainable development.

In this year's "two sessions" government work report, Premier Wen proposed that efforts should be made to build low carbon emissions.

As a major polluter, textile printing and dyeing enterprises must carry out technological innovation in order to remain invincible in the tide of market.

To this end, Linyi green industry and Trade Co., Ltd. (hereinafter referred to as the "green Industrial and Trading Company") put forward the "high quality, high efficiency, high tech" development ideas, seize the opportunity, take advantage of the trend and develop the circular economy.

The reporter walked into the green Industrial and Trading Company, which was greeted with trees and flowers, and showed a scene of unity, warmth and harmony.

An annual output of 15 million blankets of enterprises did not go out of a ton of waste water, from the full recovery of waste water to electricity, coal and steam comprehensive utilization, it has done the ultimate.

Through the development of circular economy and energy saving and emission reduction, the sustainable development ability and comprehensive competitiveness of enterprises have been continuously enhanced, achieving the "win-win" of economic and social benefits, stepping out of a road of characteristic development, and creating a new world for enterprise development.

Be prepared for danger in times of peace

Qian Chunsheng, chairman of Industrial and Trading Company, said: "the development of enterprises must abandon the traditional" resource product pollution discharge "single development route, and turn it into a" resource product renewable resources product "circular economy mode.

Developing circular economy and energy saving and emission reduction is an important sign for future enterprises to participate in market competition. Energy conservation and emission reduction are not "down", they are the best way to survive.

Since "95", Industrial and Trading Company has been committed to increasing structural adjustment, accelerating technological pformation, accelerating industrial upgrading and focusing on building a new mode of circular economy development because of its adherence to the environmental protection concept of "enterprise development and environmental protection first".

Combined with the implementation of ISO14001 environmental management standards in the whole company, we divided and expounded the ideas, objectives, plans, steps and measures for developing circular economy, and formed five supporting systems: energy conservation, consumption reduction, green environmental protection, technological innovation, clean production and benchmarking.

A series of management measures for energy conservation and emission reduction have been formulated, including the opinions on strengthening energy conservation, the enterprise energy management system and the implementation of energy conservation and emission reduction management measures, thus forming a system of managing enterprises, restricting people's behavior by the system, enhancing the development of circular economy, and implementing the self-discipline of energy conservation and emission reduction.

Green set up a leading group for energy saving and emission reduction work by Industrial and Trading Company. The general manager of the company is the leader of the group, and the deputy chief is the deputy leader. The production workshop and departments are mainly responsible for the team members, and the leading group is responsible for the company's energy conservation and emission reduction.

Through the establishment of a comprehensive energy management center for enterprises, real-time monitoring of water, electricity, steam, coal, oil and sewage and other related energy in production can be realized. The abnormal accidents can be found and rectify in time, and the loss will be controlled to the minimum within the shortest time, so as to ensure the rationale of energy operation mode and provide reliable organization guarantee for energy saving and emission reduction.

At the same time, we should implement the four level management system of the company, Department, workshop and team in the work of environmental protection, and implement the responsibilities of energy conservation, emission reduction and consumption reduction.

Equipped with 10 environmental protection professionals, 3 laboratory and 6 laboratory technicians, it forms a pattern of energy conservation and emission reduction work, and everyone has a job to do. It is really the primary task and important responsibility of the enterprise to control pollution, manage and recycle resources.

Through unremitting efforts, the green Industrial and Trading Company has passed ISO14001: 2004 environmental management system certification.

"Energy conservation and emission reduction and the development of circular economy need all staff to renew their ideas, reach consensus, form joint efforts and participate together, so as to achieve good results."

In the face of reporters, green Industrial and Trading Company workers Zhang Hongming spoke out.

In order to make the concept of energy saving and emission reduction and developing circular economy rooted in the minds of workers, Industrial and Trading Company has adopted a centralized and decentralized way to train employees' environmental knowledge, so that every employee fully realizes that environmental protection work can save energy and reduce consumption, improve product quality, reduce pollution, reduce costs, enhance product market competitiveness, and enhance the core competitiveness of enterprises.

While doing a good job in theoretical knowledge training, more employees are involved in the practice of environmental protection work, and are concerned about the construction of new projects.

And held different levels of symposium, timely feedback, summary, correction and resolution of various problems faced in the progress of work, further mobilize the enthusiasm and enthusiasm of workers to participate in the work, and enhance their sense of responsibility and urgency for energy saving and emission reduction.

The company also set up a suggestion box inside the enterprise, timely collected opinions and suggestions from the staff, conscientiously sorted, collected, collated and corrected the constructive opinions from the staff, and made material incentives and spiritual encouragement to those who had a significant role in promoting the development of the enterprises, forming a good atmosphere for everyone to participate in energy conservation and emission reduction and everyone concerned about the development of enterprises.

Technological pformation to achieve a new breakthrough in circular economy

Textile printing and dyeing enterprises are big water users, and water discharge has always been the focus of pollution control. However, the company has no water leakage. What is the secret? Green, as Zhang Jing Xin, deputy general manager of Industrial and Trading Company, said that the company follows the principle of circular economy management of "reduction, reuse and recycling". Through the implementation of a number of energy saving and emission reduction technology pformation, the implementation of the forced mechanism has forced technological innovation to promote industrial upgrading.

Because of the importance of sewage treatment by Industrial and Trading Company,

The company invested 36 million yuan. On the basis of the original pollution control facilities, the construction of sewage treatment was further improved, and hydrolysis and acidification, adsorption and filtration processes were used to treat printing and dyeing wastewater.

The technology is low in operation cost, easy to operate, easy to maintain, and excellent in effluent quality. It fundamentally solves the problem of environmental pollution caused by the production of enterprises, realizes the comprehensive utilization of water resources, achieves the requirement of enterprise's reusing water, and makes comprehensive use of all the water resources, saving water costs, saving 50% per cubic meter than using underground water, and reducing the amount of harmful substances such as COD and BOD by nearly 1000 tons annually.

The company retrofit the coal-fired boiler in the plant, increasing the burning rate of coal from 85% to 98%, increasing the heat rate of the boiler from 71% to 85%, greatly improving the utilization rate of coal resources, and significantly reducing the emission of smoke and dust.

At the same time, the production process system is optimized and energy saving is changed. The high pressure steamer is used to replace the high energy consumption atmospheric steamer. The steam heating and drying machine with high energy consumption is pformed into a heated oil heating mode. The electric heating tube heating machine is pformed into a hot oil heating mode, which not only reduces the production cost of energy, but also protects the environment. It can save 14 thousand and 242 tons of standard coal annually and increase the profit by 6 million 580 thousand yuan.

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General printing and dyeing enterprises use energy 50% for steam, high temperature discharge capacity, heat utilization efficiency of only about 35%, and waste water discharge accounts for 90% of total water consumption.

Therefore, according to the waste water quality of different waste water, selecting different recovery equipment to recover the heat value of waste water can greatly recover the heat energy.

In the past, condensed water generated by steam releasing some of its heat energy was often discharged straight away, which in a way caused the loss of water resources.

In order to better save industrial water and fuel, the Industrial and Trading Company uses steam as a widely used energy, widely used in the company's production, condensing water generated by steam releasing some of its heat energy, and then recycling it after treatment.

At the same time, the waste heat recovery technology is adopted, through the new heat exchange technology with high efficiency heat exchange, the waste heat or waste gas containing a large amount of low-grade heat energy is recovered through the waste heat recovery system to recover heat energy. According to the needs of the process, high temperature hot water or steam conforming to the technological requirements is prepared, and is directly used in production.

This alone can create more than 356 yuan a year for the company.

R & D of energy-saving products

"While we continue to introduce advanced technologies at home and abroad, we must shift our foothold to independent innovation.

We should focus on preemption of the commanding heights of technology and industry in the future, better integrate with the development of environmental protection and energy saving products, make clear the key points and implement product brand upgrading.

Only by winning the market with environmentally friendly products can we find a new way out for enterprises.

Zhang Jingxin said.

Green, Industrial and Trading Company has an international advanced high-end raschel blanket production line, which produces 15 million high-end Raschel blankets annually.

The products produced by the company are exported to more than 20 countries and regions, such as the United States, Europe, Japan, Southeast Asia, the Middle East, South Africa and so on.

This is inseparable from the company's preemptive development of environmentally friendly products and the upgrading of product brands.

On the new product development, the company adheres to the provincial technology development center as the platform, attaches importance to the combination of industry, University and research, and has established the joint production and Research Institute with Dalian Polytechnic University and Nantong Textile Vocational Technology College, and has become a test base for the development of new textile products of Dalian Polytechnic University and Nantong Textile Vocational Technology College. It has increased investment in environmental protection technology and product development, and has developed and produced environmental protection and energy saving products.

The top grade cationic dyeable polyester blanket made by the company in 2006 has achieved a major reform in the field of blanket production technology. Compared with the traditional blankets made of acrylic fiber, the water consumption of the unit product is reduced by 20%, energy consumption is reduced by 36%, the product production rate is increased by 5%, the raw material consumption is reduced by 25%, and the total cost is reduced by 22%.

At present, the product has accounted for 80% of the company's blanket production capacity, and has become a favorable support for the economic growth of the company's blanket business.

The project has passed scientific and technological achievements appraisal and new product and new technology appraisal. It has applied for an invention patent and 5 designs patents.

Among them, the patent of polyester printing blankets has been awarded the Shandong Provincial Patent Award and the China International Patent and famous brand Exposition Gold Award, and has become the first batch of excellent industrial design products in Shandong province.

The newly developed super soft polyester fiber project and the new polyester super soft blanket project are listed in the Linyi science and technology tackling plan and the Shandong technology innovation project. They have also passed the provincial and municipal scientific and technological achievements appraisal and the provincial new product and new technology appraisal, and achieved the domestic advanced level.

For 3 consecutive years, the company has been appraised as the "three noes" enterprise in the textile industry by the China Textile Association. It has been appraised as "the top fifty enterprises in the national cotton textile industry" by the national cotton textile industry association. It has been appraised as "advanced township enterprises" by the Shandong provincial Party committee and the provincial government. Dozens of honors have confirmed the green development track of Industrial and Trading Company.

Facing the reporter, Gu Zongming, deputy general manager of Industrial and Trading Company, said: "controlling pollution from the source of production, developing circular economy and implementing the strategy of sustainable development have enabled our company to achieve a competitive leap in the battle against energy conservation and emission reduction. It has taken the lead in saving resources and protecting the environment in the domestic industry, so that the company has achieved leaping development under the global financial crisis and the poor economic operation."

Linyi green industry and Trade Co., Ltd. is a large blanket manufacturer. It was put into operation in September 2007 and is located in Linyi hi tech Industrial Development Zone.

The company is close to Beijing, Shanghai, East and coastal highways, 5 kilometers away from LinYi Railway Station, 10 kilometers away from Linyi airport, adjacent to Qingdao port, Lianyungang, Rizhao Port and other ports, with convenient pportation and excellent geographical location.

The scope of production and operation of the company is: weaving and finishing of high-grade fabric, high-grade knitted fabric and printing and dyeing, raschel blanket, acrylic blanket, acrylic blanket, synthetic fiber blanket series, garments, bedding, decorative textiles, and selling self produced products of the company.

The company occupies an area of 210 thousand square meters, has 8 printing blankets production line, and has an annual capacity of 15 million. It is one of the leading enterprises in the national blanket industry.

The company was successfully listed on the Deutsche bourse Frankfurt Securities Exchange Center in May 6, 2008. It became the first Chinese company to list on the exchange in 2008, and is the only German listed company in Linyi so far.

The company actively implements the international standards, and insists that economic benefits and social benefits go hand in hand.

We have passed the ISO90001 three 2008 quality management system, ISO14001: 2004 environmental management system, and OHSAS18000: 2001 occupational health and safety management system "three standards integration" certification, effectively improving the company's quality management, environmental protection and occupational health and safety management level.

While creating good economic benefits, the company always fulfills corporate social responsibility and assumes its own social responsibilities.

The company has invested a lot of money in the construction of sewage treatment works.

The sewage treatment system adopts the most advanced physicochemical and biochemical treatment technology in China, and the daily sewage volume is 5000 cubic meters.

The treatment process has the advantages of stable operation and low treatment cost. All the treated sewage can be reused, making the company's sewage treatment project a model for the sewage treatment of the whole city, and making its due contribution to protecting Linyi's clear water and blue sky.

The company introduces state-of-the-art advanced equipment at home and abroad, and uses high quality raw materials and advanced production processes to produce high quality products.

Products are exported to Russia, Ukraine, the United States, Spain, the Middle East, South Africa, Canada, Algeria and other more than 20 countries and regions, and with excellent product quality and good service won wide acclaim from domestic and foreign customers.

The top grade cut flowers blankets developed by the company have filled the domestic blank, and the research and development achievements of a number of blankets have been awarded the scientific and technological achievements and applied for patent protection.

Through continuous pursuit of technological innovation, the company makes the fine blankets industry, expands the international market, and promotes the rapid development of the blanket industry.

In accordance with the 8 word policy of "consolidation, improvement, innovation and development", the company actively participates in international market competition and services in line with the business philosophy and development ideas of "developing the future" and "high quality, high efficiency and high technology".

The company warmly welcomes friends from all over the world to visit and seek common development plans.