Qingdao Textile Machinery Implements Product Lean Development Plan

This year,

"In the post crisis era, the challenges faced by textile machinery enterprises are no less than the crisis period.

Faced with many tests in the new situation, it is not only the survival and development of enterprises, but also the responsibility of Chinese textile machinery enterprises to promote the development of textile industry.

For the importance of product strategy in the post crisis era, Jixin, general manager of Qingdao textile machinery Limited by Share Ltd and general manager of Qingdao Hongda Textile Machinery Co., Ltd., has a clear and high understanding.

Cotton spinning equipment continues to push ahead

In recent years, the new technology and new technology of cotton spinning machinery have developed rapidly. The research and development of cotton spinning machinery at home and abroad are carried out in the aspects of high efficiency, high quality, energy saving and consumption reduction, reliability improvement, simplified operation and improving the spinning ability, no matter the single machine or the complete set of equipment.

This is not only the focus of continuous improvement of products in recent years, but also the fact that Qingdao Hongmei once again confirms this spinning machine exhibition.

This year, Qingdao Hongda has launched many new products. Its focus is to help textile enterprises improve production efficiency, improve product quality, reduce the number of employed workers, reduce work intensity and save energy and reduce emissions.

These new products in line with the direction of industrial adjustment are favored by the market, and new products earn more than 80% of the total sales of products.

For example, thanks to the extensive application of new and high technology materials and the major adjustment of carding machine core area -- Carding Area, Qingdao Hongda achieved a qualitative breakthrough in the development of carding machine: the JWF1209 carding machine worked 1.5 meters wide and the carding area increased by 74%, equipped with the pre draft system and the forward feeding structure in the country, the output of the carding machine was 150 kilograms per hour, and the striping speed reached 400 meters / minute.

In terms of configuration, the use of hi-tech aluminum alloy profiles, double deck fixed cover, single motor drive and frequency conversion technology, integrated cotton box and integrated self levelling system can meet the requirements of high efficiency and cost saving for cotton spinning enterprises.

At the same time, around the user's quality, efficiency, cost reduction and stable demand, Qingdao's traditional automatic product winder is also constantly icing on the cake.

The new generation of intelligent SMARO automatic winder with independent intellectual property rights adopts the most advanced control technology and components at home and abroad, and has a completely new design for winding process and yarn path. The machine structure is simple, and the level and stability of electrical intelligence are greatly improved.

Because firmly grasp the market pulse, the two major cotton spinning equipment of Qingdao macro and Qing carding and automatic winding machine not only occupied the main domestic market, but also went abroad.

Since the beginning of this year, the export volume of these two big products to Southeast Asia, Central Asia and Africa and other countries and regions has increased 1 times compared with the same period last year.

There is also a new POVA short staple twister, whose speed is increased 1 times, but the noise is greatly reduced and the power consumption is reduced by more than 40%.

The machine adopts precise guidance single spindle motor, non-contact electronic yarn breaking detection device, advanced PAC controller and WinCE operation system, and has formed six advantages of high efficiency, high quality, high yield, low noise, low consumption and low dimension, and has reached the advanced level in the world.

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Direct single spindle drive instead of the traditional dragon belt drive, the highest speed can reach 15000r/m, spindle speed difference is less than 0.2%, effectively control the unevenness rate; the compact pmission cam box, the anti folding device with electromagnetic clutch control and the smooth operation of the creep device which can be used for loosening yarn winding are excellent and stable operation, which is an essential part of providing high quality yarn. The non-contact electronic yarn breaking detection device can significantly reduce the hairiness. The electromagnetic valve is used to control the self breaking and the time delay lifting function of the cheese, further improving the quality of the yarn bobbin shaping. The advanced PAC controller and the WinCE operation system can realize on-line detection and intelligent statistical analysis and fault analysis, and the setting of the process parameters is convenient and fast. According to the introduction, the latest twister unit of POVA double twister is independently developed by the DC brushless motor with high efficiency and energy saving.

Cashmere carding technology blossom and blossom

In the long term commitment to the innovation of traditional cotton textile products, Qingdao textile machinery is striving to extend and break new products with potential for development, such as wool spinning equipment.

At the end of 2008, the key equipment items of cashmere and wool combined combing and semi worsted production lines declared by Qingdao textile machinery were included in the national 4 trillion yuan stimulating domestic demand project.

On the basis of the existing research results, Qingdao textile machinery and China Wool Textile Association have put forward the idea of developing a new type of cashmere carding equipment with core competitiveness, and developed a 1.5 meter wide cashmere combined carding machine.

"The success of the product will play an important role in improving labor productivity, saving labor, reducing production costs and promoting the continuous upgrading of cashmere industry."

Ji Xin said.

In early 2009, the first domestic 1.5 m wide cashmere joint carding machine line developed by Qingdao textile machinery was successfully put into operation in Qinghai Jiaxin cashmere Co., Ltd.

Through the continuous use of more than half a year, Qinghai Jiaxin Chenrong has highly valued the 1.5 m wide cashmere combined carding technology with many national patents. The technology has reached the international advanced level and will play a positive role in promoting the output, quality and scale of domestic cashmere industry.

The 1.5 meter cashmere carding machine fills the gap of domestic cashmere carding, and has a comprehensive effect on improving production and production efficiency, increasing profits and saving space.

Wang Yongzhong, chairman and general manager of Qinghai Jiaxin cashmere industry company, said: "it is a broad combined carding technology of Qingdao textile machinery. It has established the leading position of our technology and technology in the industry, and has laid a good foundation for the rapid development of the enterprise, and has greatly improved economic efficiency."

Nonwoven equipment is aimed at "first in China".

As an old card production base and the first self developed automatic winding machine in China, the Qingdao textile machinery company always alerted itself to pform the sense of crisis into an innovation power, thereby consolidating its original product advantage and striving to control the future market.

Nonwoven equipment is a long-term investment in the future strategy of Qingdao textile machinery products. At present, Qingfeng brand nonwoven equipment has become one of the leading products of Qingdao textile machinery.

As early as in 1998, the Qingdao textile machinery was able to see the market potential of the nonwoven industry, focusing on the cultivation and development of nonwoven equipment.

The requirement of non-woven equipment is very high in variety and technology. Therefore, "customer oriented and market oriented" is particularly important for developing non-woven equipment.

Qingdao textile machinery has made many strategic adjustments for this purpose: first, reorganize the development and sales personnel, equipped with strong troops and strong forces to form a number of professional engineering departments with customer demand as the center and different product characteristics as the unit, so that the specialization level and market development ability of the equipment are significantly improved; two, the internal resources are optimized, the production organizations are integrated, the comprehensive nonwoven production companies are established, and the plant area is expanded to 30 thousand square meters, so as to meet the production characteristics of many varieties and less batches of nonwovens equipment. Three, the after-sale service system is perfected, and a quick response service mechanism is established.