Spanning Spandex Industry In Zhuji

　　 Billions of yuan capital of Datang town in Zhuji is entering the industry of needle spinning raw materials. In the report submitted by the Qianhai news group to Datang town government, the group wants to invest 2 billion 300 million yuan to build a direct melt spinning project. "Become the world's largest stocking manufacturing base matching the scale of the first chemical fiber raw materials (FDY) production enterprises." The group put forward in the report.

　　 Before that, " Huahai spandex "600 million yuan of sixth phase differential spandex project has also aroused concern in the industry. Following the initial investment of 1 billion 500 million yuan into the spandex industry, the new investment of Huahai spandex aims to compete for the whole country. Spandex Industry Leading position.

Wu Chengbiao, vice mayor of Zhuji, said that as the world's largest manufacturing base for socks, Datang is now building a global raw material base for needle spinning. The raw materials of needle spinning, including polyester and spandex, are raw materials for socks production, but Datang's raw materials for knitting and weaving started in socks and did not stop in socks.

"We should make use of the existing raw material industry of socks industry to expand into the broader industry, thus expanding the industry of Datang." Datang town Party committee secretary Yuan Zhigang believes that with the full recovery of the textile industry, Datang intervened in the industry at the right time.

Spandex family business

In the raw materials of hosiery industry, besides polyester, another important material is spandex. Elastic spandex is known as " Noble fiber "

In 2003, "Huahai", which had devoted its attention to the development of the textile machinery industry, entered the field of spandex. Subsequently, in the next few years, the "Huahai spandex" was put into production lines one after another. Before investing in the new project, the annual production capacity of Huahai spandex is 16 thousand tons. According to the company concerned, according to the plan, the annual capacity of Huahai spandex will reach 45 thousand tons next year, and become the first enterprise of spandex production in China.

In 2007, when the "Huahai spandex" was running in the new field, in 2007, the chemical fiber, which was jointly invested by AI Fei, Datang's local raw material manufacturer and the world's top 500 enterprise, was founded in Datang and began to enter the field of spandex manufacture. Dai Ye Fei engaged in spandex trade for nearly 20 years, and began covering yarn production in 2000. This investment, for Dai Ye Fei, is leaping forward to the upstream of the industrial chain.

Dai Yefei analyzed that spandex raw materials were first invented by DuPont, and then Japanese enterprises followed up. At present, its 60 to 70% market is in China, and the future manufacturing base will also be dominated by China. "In 2005, our long acting board of directors of Bayer began to discuss the sale of spandex and nylon factories. We realized that when Asia acquired the manufacturing capability in these fields, the advantages of German factories were gradually lost. In 2007, Bayer sold the two projects to Japanese companies, and we successfully entered the industry. At present, the chemical fiber is expanding its annual capacity from 10 thousand tons to 15 thousand tons.

According to the analysis of the industry, the annual spandex production capacity is about 350 thousand tons in the whole country. As a high-grade fiber, the capacity of Datang has not been allowed to be small. Cai Huajun and Dai Ye Fei, chairman of Huahai spandex, both said that the local spandex was only a small part of its capacity. Dai Yefei revealed that with the help of its joint venture's market network, their spandex is mainly exported to Japan, Europe and other parts of the world, and has been applied to swimsuit, tennis apparel and other high-end clothing.

Now it seems that the raw material demand produced by the hosiery industry is that the Datang investors entered a thread of the raw materials for knitting, and when they entered the raw material industry, they saw a more extensive sea area, and then swam towards the larger market ocean.

Transboundary of polyester yarn

In 1999, Jin Yinhuan, a Datang farmer who started by pulling a cart, founded the Yongxing Chemical Fiber Co., Ltd. after the completion of the accumulation of primitive funds. This is the first covering yarn manufacturer in Datang. In only 3 years, "Yongxing chemical fiber" quickly infiltrated its raw materials into the entire Datang hosiery industry circle, and built new factories on 100 acres of land to expand production capacity.

In 2004, the Yongxin group, a joint venture developed by "Yongxing chemical fiber", was established. At that time, its annual output reached more than 10 thousand tons, producing more than 100 series of raw materials, and supplying the mid and high-end hosiery enterprises in Datang. "A pair of socks should be high grade, 50% depends on excellent raw material supply." Jin Bingqi, general manager of Yongxin group, said that the development of raw materials industry will lead to the development of socks industry. For this reason, they are trying to build a stocking material supermarket to achieve one-stop shopping for stocking materials.

The story of the Jin family is the example of the rise of the covering yarn industry in the Tang Dynasty. In the process of its fierce rush, large and small covered yarn production enterprises emerged in the Tang Dynasty. The emergence of these enterprises is the deduction process of Datang Hosiery Industry Cluster, because both sides of the hosiery enterprise and raw material enterprise can not be separated from anyone.

In 2002, Hai Xun group was founded in Datang, which is a polyester filament manufacturing enterprise. The relationship between polyester yarn and covered yarn is used by a deputy general manager of the group. "We are the upper reaches of the covered yarn, wrapped with polyester and spandex, and become covered yarn." Relying on the huge demand of Datang, few years later, Hai Xun group has become the largest supplier of polyester filament in Zhuji.

For this new investment, the above explanation is: "we originally used polyester chips to spin filaments, but now the whole Hosiery Industry Cluster is upgrading. We need more advanced melt direct spinning to occupy the market. The biggest advantage of melt spinning is that no color difference will occur. "

In the Shaoxing area around Datang, there are many direct melt spinning enterprises. But those people admitted that businesses in other regions simply could not compete with them. "Even if you don't have a silk in the evening, a phone call, I'll send you free in a few minutes." According to the analysis, the unique stocking ecology has created their rapid response capability. Whether it is procurement cost or purchase time, it is difficult for foreign companies to compete with Hai Xun group.

The sea view group, which has strong competitiveness from local demand, is now no longer limited to the local market. According to the source, "there are at least more than 3000 bomb machines in Datang. Most of these bomb factories are family workshops. After getting our silk, some people are processing socks, and some are processed into cloth fabrics. Now the sales situation of fabrics in Shaoxing is very prosperous."

With the help of this production system, the Datang raw material industry has leapt out of the locality.

System construction under the whole industry chain

According to the local survey conducted by Datang, the town now owns 1151 textile enterprises, with an average annual number of 13 thousand employees and more than 200 production lines. It has 450 thousand tons of polyester yarn, 120 thousand tons of nylon, 70 thousand tons of spandex, and 230 thousand tons of other fibers.

The above raw materials flow to the covered yarn machine, and after blending, it is mainly used for socks production from 25 to 35%. The largest part of the flow to the large circular knitting machine, used for the production of cotton jersey, seamless underwear and so on, occupying 45~55%; 15~25% still flows to the precision machine, used for weaving.

The emergence of a batch of textile raw material production enterprises is producing industrial influence. Such as Iris of Yongxin group (polyester POY has colored silk), the use of masterbatch technology, product color is bright, never fade, solve the textile industry for a long time a big problem. Yuxin group is the first nylon manufacturing enterprise in China to have a complete industrial chain of "polymerization spinning spinning doubles twist yarn dyeing and winding". It is one of the few enterprises in China that can produce nylon 6 and nylon 66 at the same time.

　　 Yuan Zhigang, Secretary of the Township Committee, said that from the analysis of the technological transformation projects of Datang this year, many enterprises have expressed strong interest in the textile raw materials industry, of which more than 100 million projects have 5. At this stage, the reason why the needle spinning raw material industry attracts capital is mainly: first, the expectation of inflation makes investors more optimistic about the long-term trend of upstream raw materials industry, and at present, it maintains a relatively high profit level. Two, with the improvement of domestic equipment and technological capabilities, some manufacturing bases abroad have shifted to China, and investment opportunities have emerged. Three, after 30 years of wealth beating, a large number of local bosses in Datang have completed the accumulation of primitive capital and are eager to enter the heavy chemical industry.