Reviewing The Development Of Science And Technology In The Textile Industry In 11Th Five-Year

1. "11th Five-Year"

Since 11th Five-Year, China's textile industry will speed up scientific and technological progress as a way to promote industrial restructuring.

During the "11th Five-Year" period, the capability of independent innovation in textile industry has improved significantly. Significant progress has been made in tackling key technologies and industrialization in key areas such as high-performance, functional, differential fiber materials, new spinning, weaving and nonwoven technology, high technology dyeing and finishing technology, industrial textile processing technology, energy saving and environmental protection technology, new textile machinery and information technology. Many high and new technologies have made substantial breakthroughs in the textile industry, and a number of independently developed scientific and technological achievements and advanced equipment have been widely applied in the industry.

The combination of advanced production technology and fashion creativity has significantly enhanced the ability to develop textile and garment products and brand building capabilities.

During the "11th Five-Year" period, the output value of new and medium-sized enterprises increased by nearly 2 times as much as that of large and medium-sized textile enterprises, and 22 scientific and technological achievements in the whole industry were awarded the national science and technology award. Among them, the "45000 tons of viscose staple fiber engineering system integration research", "the efficient short process embedded composite spinning technology and industrialization" were awarded the first prize of the national science and Technology Progress Award; the China Textile Industry Association (textile light) science and technology awards awarded 622 projects; the number of invention patents and utility models patents increased by 1000 pieces each year.

The overall technology and equipment level of the whole industry has increased rapidly, and the investment in advanced technology and equipment has been increasing. Backward technology, technology and equipment have been exiting under the influence of the market mechanism, and the technical quality and production efficiency of the industry have been steadily raised.

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(1) remarkable progress has been made in fiber material technology progress.

1. A batch of high-tech fiber materials

Carbon fiber, aramid fiber 1313, polysulfonamide fiber, ultra-high molecular weight polyethylene, polyphenylene sulfide, basalt fiber and other high performance fibers and bamboo fiber, hemp fiber and other biomass fiber have been industrialized production, are further developing series of varieties, expand application, most of the technology and products have reached the international advanced level.

Aramid fiber 1414 and new solvent method cellulose fiber have already obtained the pilot test results, filling the domestic blank, and the industrialized production technology is in the research stage.

The synthesis of the new polyester PTT resin has already passed the pilot test, and fiber production and processing and product development have achieved industrial production.

Technical name

Technology progress

Industrialization of carbon fiber (CF) T300

A number of enterprises have completed the industrialization of 100 ton production lines, and the kiloton production line has been put into operation.

Domestic capacity has reached 2750 tons and output is 400 tons.

Industrialization of ultra high strength and high modulus polyethylene fiber

Dry technology has achieved industrial production, the original wet technology is speeding up upgrading, and has established a number of industrial production lines, generally reached the international advanced level.

Domestic capacity has reached 6500 tons, accounting for about 50% of the world's total output, reaching 3000 tons, and its products are exported to large numbers overseas.

Aramid 1313 industrialization

In many enterprises, the scale of industrial production with independent intellectual property rights has been formed. The products have initial international competitiveness, and some of them can replace imports, and have been exported overseas, with a total capacity of 7800 tons.

Industrialization of polyphenylene sulfide (PPS)

Fiber grade polyphenylene sulfide polymerization, silk spinning industrialization technology and equipment made a major breakthrough, reached the international advanced level, successfully replace imports.

PPS resin production capacity of 28 thousand tons, fiber capacity of 3000 tons.

Polysulfonamide industrialization

The annual production line of kiloton scale has been completed, reaching the international advanced level, and the application area is expanding.

Aramid 1414 industrialization

100 tons / year pilot scale production line basically realizes production, and thousand tons of industrial production line is under construction.

Industrialization of polylactic acid (PLA) fiber

The synthesis of polylactic acid and the preparation technology of its fiber have been completed. A new spinning process of polylactic acid has been developed successfully. A breakthrough has been made in the development of new technology and product of continuous polymer direct spinning PLA, and has filled the gap in China.

Industrialization of bamboo pulp fiber

Industrialization of new bamboo fiber has been achieved. Bamboo pulp production technology and bamboo fiber production technology and equipment have been independently developed. The technology and products have reached the international leading level, and the total domestic capacity has reached 50 thousand tons.

Industrialization of cellulose fibers (Lyocell) by new solvent method

At present, the 1000 ton / year experimental production line has been built, and significant achievements have been made in the localization of equipment. The industrialization of fiber still needs further development.

PTT fiber and polymerization research and development

PTT resin synthesis has breakthrough pilot test, fiber production and processing and product development has achieved industrialization.

2, the development and application capabilities of domestically produced production technology and equipment have been significantly improved.

With the characteristics of large capacity, high starting point and low cost, the new technology and equipment of domestically produced polyester and supporting long and short yarn with international competitiveness are widely used in the industry. At present, it is upgrading to the new generation of new polyester technology of direct spinning, which is super large, flexible, precision, energy saving and emission reduction. The whole scale has been expanded from the original 60 thousand tons / year to 400 thousand tons / year, and the million tons new PTA complete set of localization technology equipment has also been successfully developed.

The self developed R & D technology of 45000 ton viscose staple fiber engineering system has reached the world's highest level of single line production and the lowest international consumption level.

The localization of technology and equipment has greatly reduced the investment cost of new projects and greatly improved the production efficiency. This has effectively promoted the rapid development of the chemical fiber industry and the optimization and adjustment of the industrial structure.

Technical name

Technical implementation effect

Popularization and Application

New technology and equipment for complete PTA localization with annual output of 600 thousand tons or more

The total investment of the new project is 15% to 25% less than that of the imported plant.

The localization rate of the device is over 80%.

The energy consumption of the device is more than 20% than that of the currently imported PTA device, and the material consumption is equivalent to that of the newly introduced plant.

The PTA technology with 900 thousand tons per year built in domestic technology has been put into operation in 2009. It has become the first million tons PTA device in China to adopt domestically produced technology. It has realized the independence of PTA technology and equipment localization, broke the monopoly of foreign technology, and ended the history of China relying entirely on imported technology to build PTA devices.

30~40 million tons / year (set) polyester complete set of technology and equipment

Investment in new project units is reduced by more than 10%;

Comprehensive energy consumption is reduced by more than 10%;

Using direct spinning and on-line addition technology to produce high quality and low cost differential polyester filament, the competitiveness of products is obviously improved.

In 2009, two sets of 400 thousand tons / year (one end and two tail) installations have been built, and a set of single line production capacity of 300 thousand tons / year polyester plant.

45000 ton / year viscose staple fiber engineering system integration technology

Raw material consumption decreased by 20%.

Electricity consumption was reduced by 18%.

Steam consumption decreased by 11%.

Reduce waste water treatment 30%.

The capacity formed by this achievement has accounted for about 35% of the total domestic capacity.

New generation of spandex complete technology

Compared with the first generation and improved Oriental spinning technology, the spinning speed increased by 30%~50% and the energy consumption decreased by 30%~45%.

It has been popularized in Xiaoshan, Xinxiang, Xiamen, Yantai, Wenzhou and other places, using domestic continuous spinning technology to expand production capacity of 77 thousand and 500 tons.

3. Upgrading the functionality and differentiation of chemical fiber products.

The new generation of direct spinning polyester microfiber and high efficiency new winding technology, protein fiber and a series of functional and differential fiber production technologies have achieved industrialization, providing new high-quality fiber materials for textile fabrics, garments and home textiles.

At present, the industry has developed fine denier, ultra fine denier, profiled wire, flame retardant, antibacterial, antistatic, moisture absorption and perspiring and other functional and differential fiber varieties. In 2010, the chemical fiber differential rate can reach more than 43%, which is 12 percentage points higher than that in 2005.

(two) significant progress has been made in textile processing technology and product development.

1, improve the level of technology and equipment to promote textile production and processing level.

The production and product quality of cotton spinning automation, continuous production and high speed new technology have been improved, and the production efficiency and product quality have been improved. In 2009, the proportion of combed yarn, no knot yarn, no woven cloth and no coil fabric in cotton spinning industry reached 27.8%, 65.4%, 68.3% and 46.8%, respectively, which was 2.8, 10.1, 16.1 and 8.4 percentage points higher than that in 2005.

The proportion of non yarn yarn in wool textile industry is more than 60%, and the large and medium wool knitting enterprises basically realize the non union of yarn, 100% of the combed products are shuttleless, and 80% of the carding products are free from shuttle, and the quality of products is greatly improved, which is close to the advanced level of the world.

The popularization and application of silkworm automatic silk reeling machine increased the quality level of raw silk by 1.5 grades, and the application ratio increased from 20% to 85%.

2, the new technology of production and processing has promoted the development of high-grade yarn.

The adoption of new technologies such as compact spinning, jet spinning, vortex spinning and embedded spinning has made the yarn products more abundant, and the number of natural fibers has been greatly improved, and the yarn quality has been significantly improved.

In 2009, cotton spinning production capacity reached 4 million 430 thousand spindles, and jet and vortex spinning reached 59 thousand.

Embedded composite spinning technology has been commercialization in the wool spinning industry. A high count yarn with 500 branches of wool has been developed. The cotton spinning and linen spinning industry is being industrialized.

The semi combed wool spinning technology has made breakthroughs. In 2009, the production capacity reached 1 million spindles, an increase of 700 thousand ingots compared to 2005.

The combed and modified processing technology of special animal fibers has reached the leading level in the world, and has been applied in cashmere carding enterprises around 25%.

3. Technological progress in weaving, dyeing and finishing technology has improved the quality and functional level of textile fabrics.

During the 11th Five-Year, textile processing technology has reached a new stage.

The new type of electronic jacquard device, the development of new weft knitted fabrics, the blending of various fibers and the innovation of fabric structure have greatly enriched the variety of textile fabrics. Our cotton spinning, wool spinning, knitted fabrics and a number of chemical fiber fabrics have reached or near the level of international advance.

The printing and dyeing industry has independently developed a batch of new dyeing and printing technologies, such as reactive dyes cold pad batch pretreatment and dyeing, digital printing, pigment printing and so on. A large number of advanced electronic information technologies such as electronic color separation plate making, automatic sizing and on-line detection have been widely used, greatly improving the stability and added value of fabric quality.

After finishing, the fabric finishing has been developed from a single function such as antibacterial and anti wrinkle to improve the fabric added value. It has been applied more and more widely, breaking through the traditional consumer goods such as clothing and home textiles, and gradually expanding to the fields of electronics, aviation, architecture and other industries.

At present, China's textile industry self-sufficiency rate of more than 95%, compared with 2000, the fabric export volume average annual growth rate of more than 10%.

(three) the development and application of green technology is progressing faster.

1. A number of new technologies for energy saving and water saving have been developed and applied in the industry.

During the "11th Five-Year" period, the comprehensive energy consumption per unit added value of textile industry decreased by about 40% at comparable prices, and new equipment and technologies for energy saving were widely applied in the industry.

Cotton spinning industry promotes the use of energy-saving motor, air conditioning and automatic control technology. Air conditioning automatic control technology can reduce air conditioning energy consumption 10%~15%.

The chemical fiber industry promotes the application of differential and direct spinning technology and new spinning cooling technology. The new melt direct spinning heat medium heating system can reduce fuel consumption by nearly 1/3.

The printing and dyeing industry has achieved remarkable results in the development and popularization of new process technology for energy saving and consumption reduction. Efficient short flow pre-processing technology can save more than 30% of electricity and steam consumption, and has been applied to all kinds of cotton and its blended fabrics. Cold pad batch dyeing can save steam 40% and has been applied to medium thick fabrics.

During the "11th Five-Year" period, the water saving work in textile industry has made progress. The output of fresh water from 100 meters of printing and dyeing cloth in the printing and dyeing industry with the largest water consumption has decreased from 4 tons to 2.5 tons, a total decrease of 37.5%.

In the printing and dyeing industry, a large number of efficient short process pre-processing technologies have been widely applied, which can reduce water consumption by more than 30%. Bio enzyme desizing can save more than 20%. Cold pad batch dyeing can save water by 15%.

The R & D and manufacturing capabilities of China's green and environment-friendly textile equipment have created a good foundation for energy conservation and consumption reduction in the textile industry.

Among them, the domestic continuous pretreatment equipment and continuous dyeing equipment can effectively save 20% of steam and water, and the new batch dyeing machine can save 50% and save energy 40%.

2. Obvious progress in pollutant control technology.

During the "11th Five-Year" period, according to the comparable price, the cumulative decline in the sewage discharge volume per unit added value in the textile industry was more than 40%, and the technology of pollutant reduction and treatment was obviously improved.

The printing and dyeing industry has developed a new technology for deep treatment and reuse of the wastewater quality split flow, so as to achieve stable effluent treatment. Meanwhile, the water reuse rate of printing and dyeing production increased from 7% in 2005 to 15% in 2010, which greatly reduced sewage discharge.

The silk industry has developed a deep purification and recycling technology for silk production wastewater. The reutilization rate of silk waste water can reach more than 90%, basically realizing zero discharge of sewage.

The chemical fiber industry uses membrane technology to treat chemical fiber wastewater, and adopts long net washing machine, continuous beating machine and bleaching automatic control system to treat the black liquor of viscose pulp. The activated carbon adsorption method and the waste gas sulphuric acid plant are adopted to control the viscose waste gas, which effectively reduces the discharge of liquid and gas pollutants and improves the cleaner production level of the industry.

3, progress in recycling technology.

The recycling technology of waste PET bottles has been popularized in an orderly way and technology has been upgraded.

Regenerated spun fibers have been used in home textile filler to develop three dimensional hollow fiber and other new varieties. Their hygienic performance has also improved significantly. New technologies for producing differential fiber and medium strength industrial yarn such as spinning staple fiber and colored fiber have also achieved breakthroughs, and are being further promoted and applied.

At present, the domestic regenerated fiber production capacity reaches 7 million tons and the output reaches 4 million tons.

The industry has improved the ability to develop fiber materials by using renewable and biodegradable biomass resources such as fast-growing forest products, and bamboo pulp and hemp pulp fibers have been commercialization.

The new technology of comprehensive utilization of resources, such as condensate and cooling water reuse, waste heat recovery, reclaimed water reuse, mercerizing light alkali recovery and so on, has reached 50% in the industry, which has improved the efficiency of various resources such as water and heat. At the same time, the sewage pressure has been reduced, resulting in better economic and social benefits.

(four) industrial textiles are developing rapidly.

1. The high level of application of high performance fibers has greatly improved the performance of industrial textiles.

During the "11th Five-Year" period, significant breakthroughs were made in the industrialization of high performance high modulus polyethylene, aramid, polysulfonamide, polyphenylene sulfide and other high performance fiber materials. It promoted research and development of bulletproof and anti stab composite fabrics, high temperature needle punched and environmental protection filtration and separation composite nonwoven materials, anti spatter flame retardant protective clothing and other industrial end products.

The development of cellulosic materials such as cellulose fibers and polylactic acid fibers has promoted the development and application of antibacterial and degradable medical sanitary materials.

2. Breakthrough in product processing technology.

Significant breakthroughs have been made in nonwoven technology, and the processing technology has been greatly shortened by directly combing the netting technology. The high-speed reinforcement technology has greatly reduced the running cost. At the same time, the characteristics of isotropy, evenness, handle and thickness of the products have shown the incomparable characteristics of traditional textile materials.

The progress of industrial warp knitting and three-dimensional braiding technology has greatly expanded the processing field of composite framework materials, and has broken through the difficult manufacturing technology of industrial textiles, such as wind power blades, satellite stents, rocket throat linings and so on.

Heavy weight high-speed weaving technology and multi-layer online composite technology have promoted the development of high strength geotextiles, high-grade medical materials and other industrial textiles.

3. Product R & D innovation contributes positively to the development of related fields in the national economy.

The application of domestic geosynthetics in Qinghai Tibet railway construction successfully solved the series of problems such as plateau geological fracture, frozen soil partition, insulation and seepage prevention.

The environmental protection filter material developed by high performance fibers such as aramid fiber and polyphenylene sulfide can not only increase the interception efficiency of thermal power generation and dust discharge by more than 5 times, but also separate and recover precious rare metals from waste residue and create higher economic benefits.

Lightweight high-strength high-performance composite materials not only meet the needs of aerospace, new energy and other fields, but also gradually replace some traditional steel products in the manufacturing industry, thus promoting low-carbon development.

The disposable medical clothing, respirator and other medical products with high virus isolation precision effectively reduce the probability of cross infection and protect people's lives, health and safety.

Sanitary products such as disposable diapers (trousers), women's sanitary napkins, wipes and wet towels have greatly improved people's quality of life.

4, the market competitiveness of products continues to improve.

In 2010, the output of industrial textiles in China is expected to reach 8 million 200 thousand tons, 1.2 times higher than that in 2005, accounting for more than 19% of the fiber processing volume in the industry, and 6 percentage points higher than that in 2005.

Domestic industrial textiles can not only satisfy domestic demand better and better, but gradually replace the imported products, and export types are becoming more and more abundant. In 2010, exports increased by nearly 2 times than in 2005.

(five) the independent innovation capability and manufacturing level of textile machinery industry has been greatly improved.

1, ten new complete sets of key equipment have achieved outstanding achievements in tackling key technologies and industrialization.

Since 11th Five-Year, the development and industrialization of the 10 new sets of key equipment identified in the outline for the scientific and technological progress of the textile industry have made outstanding progress.

Large capacity polyester staple fiber complete sets of equipment, new blowing carding machine, automatic winding machine and other efficient modern cotton production line, mechanical and electrical integration jet, rapier looms have been mass production, some products reached the international advanced level, effectively substitutes for imports, domestic chemical fiber and cotton spinning equipment autonomy rate significantly improved.

Spunbonded, melt blown, spunlaced nonwovens equipment, computerized jacquard weft knitting machine, computerized automatic flat knitting machine, high-speed tricot warp knitting machine and other knitted equipment have been successfully developed and marketed, greatly reducing the equipment cost of textile enterprises.

The on-line detection and control technology of printing and dyeing process parameters has been completed. The monitoring and closed-loop control system of single station has also been successfully developed and entered the promotion stage.

A large number of new products with energy saving, water saving and emission reduction potential have been developed in the field of printing and dyeing equipment, and domestic pre-processing equipment and continuous dyeing equipment have been able to replace imports.

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category

Technical name

Progress level

Complete sets of equipment and technology of chemical fibre

Complete set of daily production capacity of 200 tons large polyester staple fiber production line

The stand-alone and supporting facilities have been industrialized and have reached the international advanced level.

Viscose filament continuous spinning machine

It has successfully developed and realized the function of spinning yarn, and has been put on the market in small quantities. The quality of tow is higher than that produced by semi continuous spinning equipment.

Efficient modern cotton production line

Blowing carding unit

R & D is successful and mass production achieved international advanced level.

In the blowing carding unit, the output of the reciprocating cotton picker reaches 1500kg/h, and the output of the carding machine reaches 100kg/h.

Roving frame

Basically replacing the import, reaching the international advanced level; the maximum speed of the flyer wing is 1500r/min; the multi motor drive suspension roving machine accounts for about 20% of the roving machine sales.

Spinning frame

Basically, the maximum speed of spindle of spinning frame is 25000r/min; the automatic collective doffing spinning machine occupies about 20% of the sales volume of domestic spinning frame; the domestic compact (compact) ring spinning frame and agglomeration (close) device are close to the international advanced level and occupy the mainstream of the domestic market.

Automatic winder

To achieve mass production, the highest winding speed is 2200 m / min, reaching the international advanced level; the domestic automatic winding machine production enterprise has become one of the four main manufacturers of the world automatic winding machine.

Mechatronics rapier and air-jet loom

Mechatronics rapier loom

The mechanical speed has reached 600 rpm, and the speed has been over 450 rpm. It has been commercialization. The rapier loom with a mechanical speed of 630 RPM has also entered the market in small quantities.

Mechatronics air-jet loom

Running speed has broken through 1100 revolutions / points. It has wide and high speed performance, and can produce special jacquard, yarn dyed, double width, double warp and other special varieties. The technology of the whole machine is close to the international advanced level.

Nonwovens production line

Spunbonded nonwovens equipment

Polyester spunbonded hot rolling line, two-component composite spunbonded production line, spun spunbonded nonwovens production line, regenerated fiber spunbonded needle punched nonwovens production line have been successfully developed and marketed.

Melt blown nonwovens equipment

Polypropylene spunbonded melt blown composite production line has been successfully developed, and the width of polypropylene melt blown equipment has grown from 1.6 meters and 2.4 meters to 3.2 meters.

Spunlaced nonwovens complete set of equipment

R & D is successful and products are being marketed.

Intelligent circular machine

Computer jacquard circular knitting machine

The computer jacquard circular weft machine, computer jacquard circular knitting machine and a series of multi function jacquard jacquard machine, combined with ring shifting, line adjusting and lining, have been developed. All kinds of single and double sided circular weft machines have been industrialized.

Seamless knitted underwear machine has the functions of automatic ligation, automatic cutting, recycling of waste yarn, suction wind and so on. It has begun to be produced in small quantities.

Computer horizontal machine

Computerized flat knitting machine

The full-automatic computerized flat knitting machine with strong knitting function has been commercialization. The single needle selection computerized flat knitting machine and the applique computerized flat knitting machine with up to 44 applique guides have also been put into the market.

Modern warp knitting machine

High speed tricot warp knitting machine

The high speed tricot warp knitting machine with middle moving distance of crankshaft connecting rod mechanism has been developed. The maximum speed can reach 2400 rpm.

Short track high speed Tricor warp knitting machine has also been successfully developed.

Multi axial warp knitting machine

In 2008, the R & D success was close to the international level and filled the gap in China.

The width is 110 inches, and the E5~E12 speed is 1000~1300 revolutions / points.

Multi warp knitting machine

It has been developed successfully. The comb count of the multi carbon fiber warp knitting machine reaches 63. The speed reaches 630 rpm. The technology level reaches the international advanced level and fills the domestic blank.

On line detection system for printing and dyeing equipment processing parameters

The advanced technology of AC frequency conversion drive, PLC control and touch-screen operation has been adopted in the domestic printing and dyeing equipment. The pmission scheme is mature, and the speed closed-loop control has been realized, and the high-precision synchronous drive has been realized.

Most of the printing and dyeing process parameters can be monitored, and the monitoring and closed-loop control system of single station has also been developed successfully.

The fabric quality has been stabilized, the reproducibility of the process has been greatly improved, the repair rate has decreased from 20% ~ 30% to 10%, water, steam, heat and other resources have been rationally utilized, and the consumption of water and heat has decreased by 20% to 25% respectively.

Printing and dyeing equipment with high quality, high efficiency, energy saving and environmental protection

A variety of products have been developed, and domestic pre-processing equipment and continuous dyeing equipment have been able to replace imports. Rotary screen printing machines, drawing machines and shrinking machines also have strong market competitiveness.

2, textile machinery manufacturing technology continues to improve.

The mechanical and electrical integration of textile machinery products has developed towards a deep level of intelligence, modularization, networking and systematization. Energy saving technology has been applied in textile machines and complete sets of equipment. The new concept of energy saving, consumption reduction and emission reduction has been implemented in the design of printing and dyeing machinery and chemical fiber machinery. Based on the concept of circular economy, new equipment suitable for waste fiber spinning, bottle grade slicing, spinning and non-woven fabrics has been introduced.

Adopting advanced manufacturing technology, advanced cutting tools and assistive devices, the assembly line is established to improve assembly accuracy, enhance inspection and testing in manufacturing process, and monitor product quality at any time.

Computer technology has been gradually applied in casting, heat treatment, surface treatment and assembly, greatly reducing the time of theory applied to actual production and improving the quality of products.

3, the competitiveness of domestic textile machinery market is significantly improved.

With the improvement of independent innovation ability and processing and manufacturing technology, the market competitiveness of China's textile machinery industry has significantly improved.

In 2010, the domestic market share of China made textile machinery exceeded 70%, and the main products included 90% of the domestic market share of cotton spinning frame, roving frame and so on. The market share of medium and high-grade rapier looms was over 60%, and the automatic winding machine was more than 25%.

The export scale of domestic textile machinery has also been expanding. The export volume has increased by more than 10% annually since 11th Five-Year. It has been widely welcomed in Southeast Asian markets such as India, Bangladesh and Pakistan.

(six) popularization and application of information technology.

1, product design digitization and manufacturing automation level have been greatly improved.

CAD, CAM and other products R & D and design digital technology has been widely applied, effectively improving product innovation ability and market reaction speed.

The widely used technology of computer color matching and color separation and plate making has greatly improved the printing and dyeing finishing level.

Field bus technology and remote communication technology have been popularized in the field of textile equipment. Textile machinery is developing towards digitalization, integration and networking.

Some key technologies of the online production monitoring system have made breakthroughs and have been applied in enterprises, laying the foundation for the application of the Internet of things in the textile industry.

2, great progress has been made in enterprise management informatization.

The proportion of the application of enterprise resource planning system (ERP) in textile enterprises above Designated Size reaches nearly 10%, of which the proportion of chemical fiber, textile machinery and cotton spinning enterprises is relatively high, and large backbone enterprises generally adopt it.

With the continuous improvement of application level, some large and medium-sized enterprises have reached the international advanced level and become the model of promotion in the industry.

Remarkable progress has been made in the development of textile ERP products, and the ERP system in many sub industries such as printing, dyeing, cotton spinning and wool weaving has reached the stage of industrialization application.

The development and application of the textile ERP system reduces raw material inventory, saves costs, improves product quality and labor productivity, shortens the product development cycle, and greatly improves the operational management level and competitiveness of textile enterprises.

Radio frequency identification technology (RFID) has made breakthrough in research and development and entered the stage of industrial promotion.

E-commerce and marketing informatization have achieved application results, which is conducive to the development of textile enterprises.

Public information service platform has been promoted in key industrial clusters, providing the necessary information services for the vast number of SMEs.

(seven) improvement of innovation capability and establishment of innovation mechanism.

1. Progress in basic research

During the "11th Five-Year" period, textile colleges and universities actively carried out textile frontier technology and basic theoretical research, and made progress in the control of macromolecule and condensed structure of high performance fiber such as carbon fiber, aramid fiber, spinning flow control, fiber binding quality control, surface physical and chemical structural modification, etc., providing theoretical guidance for the breakthrough of related industrialization technology research, enhancing the source power of innovation capability, and playing an important leading role in the upgrading of "12th Five-Year" industry.

2, organic integration of technological innovation and cultural creativity.

The industry has carried out research and popularization of textile fashion trends, covering lifestyle, market consumption characteristics, color applications, clothing, home textile product design, fabric, yarn and fiber structure, function design and ecological development technology, etc. it has promoted the pformation, application and market operation of scientific and technological achievements, better adapted to the modern lifestyle and multicultural aesthetic needs, and effectively improved the differentiation level and brand effect of the industry development.

The research and popularization of fashion trend is currently in a high degree of participation in key enterprises. China's popular fabric engineering has been developing for many years, and a number of backbone enterprises with strong independent innovation ability have been nurtured. More than 60 enterprises have won the China Textile Industry Association's product development award.

3, the innovation system is gradually forming.

The innovation of industry university research cooperation has been strengthened. During the "11th Five-Year" period, nearly 80% won the national science and Technology Progress Award and the 1/3 technology award was the result of the combination of industry, University and research.

The industrial alliance has become an important form of integrated innovation. The innovation alliance of Tianzhu industrial alliance and the new generation textile equipment industry technology innovation alliance has been set up, strengthening the horizontal cooperation and cross industry chain cooperation among enterprises, and effectively promoting the technological research and development and application capabilities.

The construction of the innovation platform has been further promoted. 15 regional industrial innovation platforms have been set up in key industrial clusters such as Guangdong Xiqiao, Fujian Shishi, Shanghai Songjiang, Zhejiang Xiaoshan, Jiangsu Wuxi and so on. The national industry textile industry Museum and China Textile Industry Network Alliance and other industrial production innovation platforms have been launched successively, providing public service support for improving the industry's innovation ability.

(eight) standardization construction has been promoted rapidly.

During the "11th Five-Year" period, 727 new standards were formulated and revised in the textile industry. The total number of standards reached over 1500, covering three major application fields of clothing, household and industrial applications, and basically formed a standard system. 6 criteria were awarded the China standard innovation contribution award.

Actively carry out the international standard (ISO) pformation work, the conversion rate reached 80%; actively participate in the international standard setting, independently put forward 2 proposals, improve the industry and international standards docking level.

Two, problems and gaps in technological progress of textile industry

Although China's textile industry has made remarkable progress in science and technology in recent years, the industry's independent innovation capability is still relatively weak. The development of the original key technology with independent intellectual property rights is relatively slow, the ability of independent development and design of new products is still insufficient, and the research and innovation ability to upgrade and upgrade the textile industry by using new technologies such as electronics, information, automation, and new materials has yet to be improved.

Due to the large scale and low concentration of the industry, the level of technological equipment between enterprises is quite different. There is still a gap between the technical equipment of large and medium-sized enterprises and the advanced international level.

Basic research needs to be strengthened.

The industry has not paid enough attention to the basic theory and Application Research of key areas such as high-performance and new fiber materials, smart textiles, new environmentally friendly processing technology and new textile machinery, and the level and level of research activities are still insufficient.

Enterprises lack advance deployment for technological progress, and industry university research cooperation is mainly short term projects, and lack of research cooperation aimed at medium and long term technological innovation. Basic research activities lack effective support at the administrative level and application level.

The development and industrialization of high performance and new fiber materials are lagging behind.

Besides high temperature resistant Aramid 1313, high strength and high modulus polyethylene, bamboo pulp and other fiber varieties have been industrialized production, the key technology of most key fiber varieties is still in the process of technological research or pilot research and development. The supporting materials and key equipment of domestic products still need further strengthening joint research. The core technologies of biomass fiber development such as efficient extraction technology of natural fiber resources, clean production technology of regenerated cellulose fiber and so on still need to be strengthened. The variety and simulation effect of ultra simulation fiber are yet to be improved.

The promotion of advanced technology in the whole industry is insufficient and the coverage is still small.

The upgrading of technology in the industry is mainly concentrated on backbone enterprises with better capital conditions. Due to the lack of industrial technology extension mechanism and platform, the application and popularization of advanced technology in large and medium enterprises is still in urgent need of expansion.

For example, the advanced equipment such as shuttleless looms and automatic winding machines that have been promoted for many years are still less than 60% in the cotton spinning industry. The popularization and application of new technologies such as cold pad batch dyeing, small bath ratio intermittent dyeing, digital printing, cold pfer printing and so on, which have prominent effects of energy saving and emission reduction, are only 5%~10%.

The combination of equipment manufacturing R & D and production process innovation is not close enough, and there is still a gap between product advancement and manufacturing level.

China's high-end equipment independent research and development still need to speed up the breakthrough. The high performance fiber production line of carbon fiber and aramid fiber is still blank in China. High frequency, high-speed acupuncture, high speed hot rolling, wet net forming, two-component spunbonded and melt blown nonwovens equipment still rely on imports, and the combination of thin and thin parts has not entered large-scale industrialization stage.

Independent research and production of textile machinery in automation, continuous, information and intelligent level and reliability of the machine is still insufficient, shuttleless loom operation speed is lower than about 10% of imported equipment, computer automation knitting equipment in the speed of operation, fabric quality, knitting control system and other aspects still need to be improved.

The popularization and application level of textile information technology is still not high.

The promotion of information technology such as CAD/CAM, MES, REID and ERP in the industry is limited to large and medium-sized enterprises with a certain scale, and most enterprises are still in the stage of partial application.

The application level of synergy and integration of enterprise informatization is low, and the application level of integration of management and control is not high.

The application of e-commerce is relatively small, and the key technology of the Internet of things applied to the textile industry needs to be developed.

Standardization construction is lagging behind.

The standard system needs to be further perfected, and the problems such as the lack of timely revision of standards and the lack of full integration with international standards still need to be further solved.

There is a serious shortage of talents.

The combination of industry personnel training and practical application is not close enough, and the personnel training mechanism such as industry university research cooperation, school enterprise cooperation and work study combination has not yet been formed. The function of public platform for textile enterprises to provide personnel training services is not yet perfect, and the whole industry is seriously short of high-quality research, design, management talents and high-level professional engineering and technical personnel.

The technological innovation system is not yet perfect.

Textile enterprises, institutions of higher learning, and scientific research institutes still have problems in the integration of scientific and technological innovation activities. The status, role and cooperative relationship of different kinds of innovation subjects in science and technology innovation have not been completely straightened out. Innovative resources have not been effectively integrated and utilized, which has restricted the level of innovation in the industry.