Jinjiang Shoe Enterprises Take The Initiative To Introduce Intelligent Production Equipment To Ease Cost Pressures

In March 2nd, just after the Spring Festival, the famous sports products (China) Co., Ltd. began to purchase new and more intelligent production.

In the face of more and more difficult problems, the practitioners of Jinjiang shoe industry chain are trying their best.

And upgrading the production equipment to improve the productivity of the staff is a lot.

Two years recoverable cost

"A series of problems such as difficulty in recruiting workers, rising raw materials, tight credit and so on are all opportunities for the development of Jinjiang shoe enterprises."

Li Zhifeng, chairman of the famous sports products (China) Co., Ltd. is outspoken.

But in Li Zhifeng's view, there are more ways than difficulties. Facing a series of difficult problems, throttle and open source are equally important.

Li Zhifeng told reporters that without increasing the production line and expanding production capacity, it is a very worthwhile way to introduce more advanced production equipment to improve the efficiency of the staff.

In this regard, Yan Jiaming, director of mingle (China) Co., calculated to reporters that buying a new semi-automatic assembly line equipment could save more than 10 employees, and the semi automation of one process would drive the efficiency of the whole line.

For example, a process originally needs 5 people to operate, and now half automation only needs 3. Then, more than 2 can be arranged to operate on other required processes, so that the efficiency of the whole line will be improved.

"The minimum cost of an employee is more than 20 thousand a year, a line of more than 10 workers can save about 300000 yuan a year, so how many lines can be saved? Therefore, raising profits in terms of production efficiency, energy saving and consumption reduction is not considered. It is the slowest 2 years from the cost of labor alone, and the cost of purchasing new equipment can be earned.

This brings a lot of cost compression to the labor-intensive enterprises whose profits are constantly being compressed. "

Yan Jiaming said that such investments should be done by every enterprise and must be done, especially at this time, seeking from inside and controlling waste in production management from the source is one of the necessary inputs for enterprises to compete in the market.

In this regard, Li Zhifeng also has his own account.

According to Li Zhifeng, after the purchase of semi-automatic production equipment, only 30% of the electricity consumption was saved than the original equipment. In terms of personnel, it also reduced the number of 68 people from a single line to around 53. In addition, the new production equipment was also used instead of the former oil adhesive instead of the water retaining adhesive.

"Although the unit price of oil gum is cheaper than that of water based adhesive, the price of oil-based adhesive is also rising along with the rising price of crude oil. In the long run, the cost is higher than that of water based adhesive."

Li Zhifeng told reporters that if a bucket of oil glue can be used for 2 hours, then the same yield and the same number of water-based adhesive can be used for half a day, whether it is for the health of workers or environmental protection, or even cost savings, are more cost-effective.

Management needs synchronous follow up.

"Today, with the continuous compression of costs, energy saving and consumption reduction, and the introduction of more advanced production equipment have become one of the ways to reduce expenditure in enterprises."

Li Zhifeng told reporters that the name renewal equipment not only increased the production line without increasing the production line, but also expanded the capacity of the company.

Therefore, Li Zhifeng believes that in the footwear industry "12th Five-Year plan", the government has also written more clearly the words "intelligent and digitalized", and in terms of environmental protection, the use of new energy saving and consumption reduction equipment is one of the social responsibilities of enterprises.

In Li Zhifeng's view, the introduction of more advanced production equipment will become the consensus of practitioners in Jinjiang footwear industry in the next few years.

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However, the reporter understands that although the newly developed sports shoes assembly line in the shoe machine industry has already been able to achieve energy saving 30%~40%, and at least 20% of the amount of workers can be used, at present, most of the shoes industry in Jinjiang has no way to fully receive more intelligent products.

High cost is one factor. Another factor is that workers are unable to keep up with the training of new equipment.

If workers are unable to accept the use of new equipment and create a psychological conflict, then, during the period of just replacement, the mobility and operability of workers will have a certain impact on the products of enterprises.

In this regard, insiders suggested that the introduction of new equipment is an essential investment for every enterprise development. But before that, the workers must have certain stability, and the management foundation must keep pace with the pace of enterprise development, so that the introduction of new equipment will further enhance the development of enterprises.