Detailed Explanation Of RFID Intelligent Management System In Garment Industry

The new technology is based on the actual situation of RFID in China.

RFID solution for garment industry

RFID (RFID) technology is used in production, distribution, retail and other links in the apparel industry. RFID tags are not like other ID recognition technologies. RFID technology allows simultaneous reading of multiple labels, and labels for every garment are tracked by the system, whether they are packed in the warehouse of clothing, or in other boxes, or folded up on shelves.

In production and distribution and distribution, the efficiency and accuracy of commodity inventory and packaging can be greatly improved.

RFID technology also eliminates human error factors and does not need visual reading, making inventory management simplified, so that pallets, packaging boxes and single items in warehouses can be located, searched and used simply and quickly through the system.

1. Main application links of RFID in garment industry

RFID (electronic tag and RFID) technology is applied to the production, distribution, retail and other sectors in the apparel industry.

In the production process, the RFID tag, which meets the ISO15693 standard, is attached to the garment. The RFID tag can store the natural attributes such as name, rank, size, color, material composition and so on.

For customized clothing, the RFID tag can also be used as a process card to realize "flexible" garment customization production.

In process product tracking management: automated garment production real-time monitoring and management: through the read and write identification of the electronic tags carried on the garments in each production process, the production management process of the whole enterprise can be monitored dynamically in real time.

It includes the execution and completion of each batch of orders, the tracking and control of garment production progress, the quality control of garment production, and the calculation of workers' piecework wage.

The implementation of dynamic and automatic product production management and quality control.

It can perfectly integrate with the new clothing production management system.

It can significantly improve efficiency and reduce costs.

Anti counterfeiting and anti goods distribution of brand clothing: in the production process of clothing, the RFID reader is used to write some important attributes such as name, grade, number, type, fabric, lining, washing method, execution standard, commodity number, inspector number and so on into the corresponding electronic label, and attach the tag to the garment.

In this way, each garment is given the only electronic label label which is difficult to forge, which can effectively avoid counterfeit clothing behavior, and solve the problem of brand clothing's anti-counterfeiting and preventing goods circulation.

The way of attaching the electronic label is to insert into the garment, make the nameplate or the tag way, adopt the recyclable anti-theft hard label method and so on.

Automated warehouse management: in factories, distribution centers, retail outlets, out of storage, inventory management, the use of RFID technology, non visual reading, multi label simultaneous reading characteristics, dozens of boxes of goods attached to the electronic label clothing, through the RFID reader to complete accurate reading, greatly improving the logistics efficiency.

Fast and accurate implementation of procurement control, multi storehouse collaborative operations warehouse delivery, first in, first out, out of stock alarm, unsalable goods statistics, sales statistics, broken code analysis, commodity allocation, replacement control and other management.

Anti theft Management: add EAS with RFID technology to clothing items. If the burglar has stolen many products at the same time, the system will know at a glance how many clothes and clothes the burglar has stolen.

EAS using RFID technology can better solve the problem of goods theft in shops.

Quick search for goods: the use of RFID technology by shops is a very important function to achieve non-contact quick search of goods, and timely deliver the goods that customers need to customers, so as to avoid loss of sales opportunities due to artificial "shortage", thereby increasing sales revenue.

Quick settlement retail stores using RFID technology can also achieve quick settlement such as POS.

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VIP member management

Two. Application cases and benefits of RFID in apparel industry

The application is concentrated in the clothing industry, and it is mainly supply chain management and sales storefront management, all of which are mainly the application of 13.56M.

Japan: 2003.7, the Japanese typographic printing company and Sumikin products company have developed a smart label distribution management system for clothing industry.

UK: retailer Marks&Spencer is using electronic labels on clothing to support single product tracking under the support of the British Ministry of industry and commerce.

France: DHL implements the electronic label to the distribution center of Cavaillon company in France to improve the efficiency of logistics management.

In the United States: in 2001, in 3 months, Gap tested the RFID chip label for high-quality cotton cloth in a store in Atlanta, and the sales jumped, because those labels helped the store to fill in the popular goods in time, and it was convenient for the staff to find out the stock quickly.

In general, about 15% of the prospective customers on weekdays are unable to get satisfied clothing, but during the test, fewer than 1% shoppers returned from Gap shops.

Three. Software interface between RFID data acquisition system and new garment management system.

Data interface: mainly provides a new guide clothing management system and the system for data exchange interface.

The RFID system will import the collected data into the new guide clothing management system.

Customer clothing management system export system data to RFID system.

Four. Fixed reader.

It can be used alone or in Module.

4 antennas can be connected at the same time.

Serial interface is easy to connect with related devices.

Used in various industrial environments.

Five. The selection of antenna can be selected according to the scene environment.

Label selection needs to consider whether the label is reused or discarded; the tag specification affects the reading distance; the minimum label separation distance requirement; whether there are metal shielding; reading location; wet cleaning and dry cleaning requirements.

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RFID intelligent management system for clothing store

I. objectives of system construction

Build store RFID intelligent management system network running environment and deploy corresponding RFID hardware devices.

All information used to identify, track and protect clothing is realized through RFID system. The goal is to greatly improve the efficiency of store data processing.

Simplify the store sales process, although the existing process introduces bar code scanning system, but still need to manually find barcode position before scanning bar code.

Such operation process is still more tedious, and the sales efficiency is relatively low.

At the same time, barcodes are easy to break, and barcodes often fail to read barcode. This will not only affect the efficiency of sales, but also affect consumers' satisfaction with brands.

Therefore, it is necessary to introduce advanced literacy technology to realize automatic store process, improve the security of information storage, improve the reliability of information read and write, and improve the speed of sales.

Drastically reduce clothing inventory and find workload: rely on manual clothing inventory work, especially small warehouse inventory workload and efficiency is very low.

It is very difficult for the shop assistants to store and record their clothing according to their own memory.

It is necessary to introduce advanced clothing inventory tools and methods to realize the automation of clothing inventory.

Improve the security and reliability of the store security system: the existing clothing security system is less accurate because of the magnetic stripe anti-theft system, and the magnetism of the magnetic stripe is easily weakened, so the probability of false alarm and missing report is greater.

Therefore, it is necessary to improve the existing RFID anti-theft system and adopt a more reliable anti-theft technology.

Improve the job satisfaction of the store staff: because of the repetitive work of the store staff, plus the small warehouse work itself is very heavy, it is easy for the store staff to have some negative thoughts on the work.

Because of the defects in management, store managers are also very worried about the management of the store, which leads to a decrease in the job satisfaction of the store staff.

Through the technological pformation of the store management system, we can adopt technical means to make up for the defects in management and liberate the staff from the daily heavy repetitive work of the store.

Through the above analysis, we can sum up many problems in the current store management, and the problems caused by the bar code technology currently used in the storage of information, the accuracy of data reading and writing, the link between circulation link and management monitoring link can not be linked together.

If RFID (non-contact automatic identification technology) is adopted, many functions of barcode technology can be realized, so as to enhance the function and reliability of the clothing brand management system.

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Two, system equipment composition

1, intelligent circulation label

The product description is specially designed for clothing. Label printing content can be customized according to the requirements of customers. The surface coating (including printed content), surface material and adhesives of label dry adhesive are specially selected to meet the requirements of the ISO/IEC15693 coupling standard RFID chip. It has good compatibility and the basic functions are described as follows:

64Bit unique sequence number with non rewritable (UID)

Electronic products anti-theft function (EAS)

Anti conflict function support

Unique fast read and write mode

Support for application type identification (AFI)

Command control self destruct function

16 digit CRC test

Memory capacity: 1Kbits

EEPROM data retention time: more than 10 years

EEPROM erasure number: more than 100000 times.

2, intelligent safety monitoring system

Safety detection system includes: RFID channel detection antenna, alarm information prompt and safety detection channel controller.

The security detection channel controller is the control center of the detection channel. The channel detection antenna detects the validity of the channel (electronic label) and tells the controller the result of the detection. The controller controls the operation of the alarm information prompting desk according to the result of the detection.

The RFID channel detection antenna uses advanced design method to detect the electronic tags in any direction through the detection channel.

Besides the acousto-optic information prompts, the alarm information prompting desk also has the information hinting function of the LCD screen.

The controller is communicated with the system through TCP/IP, and has an optional monitoring camera device interface and WLAN interface.

Product description perfect middleware support, seamless connection with monitoring and store management system and other advanced antenna design methods to ensure the omni-directional 90cm channel label detection capability, simple and beautiful shape design, ABS reinforced plastic shell material high brightness TFTLCD, 12.1 inch, 15 inch size modular modular acousto-optic combination warning light, light source sound source adjustable alarm information alert and alarm related information pmission internal integrated remote RFID reader and high performance single board control module rich interface including 2 RS232, 1 VGA, 1 USB, 1 RJ45, 4 DI, 4 DO strong anti-collision function.