Automatic Cutting Machine From "New Force"
In the past two years, new changes have taken place in the field of automatic cutting equipment.
In the Chinese market, enterprises such as Taiwan, Europe, Japan, Eastman and so on have also joined in the production and supply of automatic cutting machines.
Tailoring
New forces in the field of equipment competition.
This change was most obvious this year. At the Dongguan clothing technology industry exhibition at the end of March, the automatic tailored bed was shown on the Europe west Ma and Sichuan Province, and Eastman also started the automatic tailor production project in China.
1. SP series automatic bed for "Kawakami" on Sichuan
After the financial crisis, an automatic cutting system was launched in Sichuan Province.
The famous Japanese paving machine manufacturer is also expanding its product line in the field of automatic cutting equipment to meet and meet the new market demand changes.
Product characteristics:
SP series automatic cutting machine has several models, which can meet different heights.
Cutting operation
Need.
The equipment can automatically adjust the cutting speed, and the clipping parameters are automatically adjusted on the computer screen mounted on the CAM. In the display, the cutting state is judged by the color of the cutting piece, the blue indicates "cutting end", the white means "uncut", the white means "uncut", the cutting function and the fabric conveying synchronously function, the cutting time can be shortened, the cutter auxiliary function device with high quality cutters can be shortened, the load in the cutting process can be accurately detected, and the automatic correction can be made to ensure that there is no error in the cutting process. The cutting and editing software can edit the cutting conditions additionally, edit the cutting conditions, change the cutting sequence, cut the direction, cut direction, eliminate and cut down, eliminate drilling holes, cut the mouth and so on. This series of products is equipped with powerful motors and 2 mm drill bits or 2~5 millimeter punches. The standard cutter can automatically grind and automatically correct the consumed blades.
Purchase items:
Three way piercing device; cutting daily production software (can be made within the specified date of the clipping report); reverse direction of operation (according to the actual cutting position can be selected on the side of the cutting machine); mobile cutting sketch map (corresponding to a number of cloth laying machine mobile cutting machine, horizontal mobile device can correspond to a number of cloth machine).
2. Ou Sima's "OROX OSHIMA" automatic
Cutting bed
As Osima's "knocking bricks" in the field of automatic cutting, the automatic cutting bed named "OROX OSHIMA" was imported from Italy and produced the banner of "the new generation of environmental protection and energy saving automatic cutting system", hoping to win the market recognition through good product performance.
At present, there are four sub model products in the supply market, of which the cutting thickness (vacuum compression) of C350 is the highest 3.5 cm, the thickness of C600 cut (vacuum compression) is 6 cm, the cutting thickness of C800 is 8 cm, and the C600 is tailored for denim.
The "OROX OSHIMA" automatic cutting machine can meet the elastic configuration requirements of the tailoring room: the cutting bed can be moved horizontally, and is equipped with a plurality of cloth spreading machines, and is equipped with a change direction safety device.
Product characteristics:
The "ROBOT FLEXO" variable speed cutter control system can achieve high performance cutting. The built-in automatic sharpening system can maintain sharp edges in cutting production and keep the cutting speed of cutting tools sharp. Intelligent software meets the operation environment of Windows system, can manage all cutting data, operate easily, shorten learning process, touch operation interface makes operation easier, cutting table is flexible and practical, ensures perfect cutting of cutting pieces and cutting force penetration; and features of environmental protection, energy saving and carbon reduction, so that products can reduce energy consumption.
Functional devices (with numbers for purchase):
The unique "intelligent cutting frame" design is made up of high strength mechanical components, mainly bearing cutting heads.
The cutting head is matched with the cutting head in the cutting process, and is controlled by electronic and software. According to the cutting order and the shape of the cutting piece in the map of the map, the speed is moved along the longitudinal direction of the cutting bed to complete the cutting. The cutting rack is equipped with the most advanced multifunctional touch panel, which is convenient for the operator to use.
The "Flexo" cutter control system has an intelligent cutter design with multiple sensors to ensure accurate cutting.
With variable speed cutters, the cutting speed can be adjusted according to the fabric characteristics, and the adhesion of cutting pieces can be reduced.
It has the function of changing the cutter's reminding function and the multi dispatching automatic sharpening system.
It can be equipped with "knife back intelligent cutting knife control". The knife back strengthens the unique third intelligent inductor to avoid cutting the knife when it is cut.
It can be equipped with "cutting tool bias to the instant induction device", and the pressure of the cutting knife pneumatic pressing plate can be controlled.
It can be equipped with high performance cutting head, mainly composed of cutting tool assembly, sharpening component, drilling assembly, pneumatic pressure plate assembly and so on.
The cutter assembly ensures that the cutter is perpendicular to the cutting surface by means of two pairs of cutting wheel mechanical rollers, automatic pmission cutter drivers and intelligent cutter sensors, and controls the vibration frequency, cutting speed of the cutter and necessary correction of the deviation angle caused by the cutting material to the cutter extrusion.
The sharpening component can carry out the active sharpening knife according to the set cutting time or length, so as to ensure the sharpness of the cutters.
The unique hot drilling assembly can adjust the drilling temperature according to the material characteristics.
The pneumatic pressure plate assembly mainly consists of attaching fabric to the cutting platen by the automatic programmable pressure plate, so that the cutting surface is more smooth for cutting.
It can be equipped with rotary cutting table. The table is made up of patented rubber mane hair. It has a diversion set and is equipped with a unique electrically controlled induction vacuum suction system. It can fasten the material firmly to the cutting table and has an automatic cleaning system.
Equipped with vacuum adsorption system, electronic induction vacuum suction system can maintain stable pressure and reduce power consumption.
In air discharge, filters and mute are provided.
It can be equipped with two covering devices. The main function of the device is to re cover the clipped pieces and increase the vacuum suction.
The special design of the suction hole of the mane brick can make the suction area of the cutting area stronger and more concentrated.
It can be equipped with a knife cold air cooling system, mainly for certain materials because of the glue containing ingredients, when cutting, it can cool the knife temperature and avoid sticking the pieces together.
It can be equipped with automatic lateral movement device for cutting bed, including motor, roller, floor track and mobile cable component. This device can be used for a cutting bed to cooperate with a plurality of rag tables to make the whole bed cutting machine (side cutting table) motor move horizontally, and when the tailoring is finished, the cutting bed can move to another cloth table to continue cutting, and the mobility can increase the efficiency of cutting.
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With the function of "edge sending and border cutting", the clipping can be controlled by software according to the window. At the same time, the cutting head can be moved to the next starting point of cutting, which can increase the efficiency of cutting and generally increase the benefit of cutting small slices.
The cutting system immediately displays all the messages in the cutting, including the report of map, cutting shape, cutting path and production efficiency.
It can provide wireless connection service to the customer's Bureau network. It can receive international standard cutting data files such as ISO and DXF. It can optimize the cutting files, clipping paths and overlapping lines, and modify the depth of the cut (including linear, internal V shape, external V shape).
It can be combined with a number of Mark to cut together, reduce cloth head tail waste, and automatically adjust the angle of cutting Mark according to the feeding angle.
You can preview the working sequence and simulate the clipping path. You can choose a single slice to simulate the clipping path and avoid cutting errors.
The cloth edge cutting function can be set in order to pick up the film.
The picking table can be controlled separately, and can be rotated before or after, or synchronously with the cutting bed, so as to facilitate the cutting and picking operation after cutting.
The cutting parameters of the system can be set up and saved. It can automatically check, understand the operation of the system, and make timely reminders. Even if there is a sudden power cut, cutting data can automatically save, memorize and restart the cutting data.
3. Eastman layer cutting system
Eastman in the United States as early as 1995, has developed and produced automatic bed in the United States, initially to meet the cutting of composite materials, and then set foot in the field of clothing.
Although the production scale of the automatic cutting machine is small, it has a certain market in the United States because of its solid material and stable performance.
Since the beginning of this year, American Eastman has made automatic cutting beds in China through Eastman sewing machinery (Ningbo) Co., Ltd., which will extend the automatic cutting bed to China and its surrounding countries and regions.
Eastman has applied the latest Web-based Distributed motion control system, which makes the system highly intelligent, excellent reliability and stability, and also has the function of self diagnosis.
The system can self monitor, report failure automatically, and report to the operator automatically when it needs maintenance.
The system is a multi-layer automatic cutting system with high speed up and down reciprocating cutters and conveyor belts. The maximum cutting thickness is 7 cm (after vacuum compression). The material is automatically conveyed to the cutting area from the spreading platform, and the polyethylene film is automatically covered with materials to prevent vacuum leakage.
Product configuration:
A powerful belt conveyor drive system is set up; a chain mane brick cutting platform is set up; double X axis and Y shaft gear pair drive are applied; the brushless servo motor drive system is applied; the robust head and knife head are designed, with a modular 4 Disc grindstone automatic grinder system, a high-efficiency vacuum generator, a muffler, dust and debris filtration system, a touch LCD screen, a manual crank handle, and convenient operation.
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