Printing And Dyeing Industry: Production And Quality, Steady Increase And Emission Reduction.

In the past ten years, printing and dyeing cleaner production technology and new type

Many breakthroughs have been made in dyeing and finishing technology, dyeing and finishing technology for multi component fibers, application of new dyes and auxiliaries, advanced treatment and reuse of waste water, and recycling technology of resources.

Change from quantity growth to quality and efficiency

Data show that in 2000~2005, the output of printing and dyeing fabrics increased from 15 billion 871 million meters to 36 billion 215 million meters, and the annual growth rate reached 17.94%. In 2010, the printing and dyeing fabrics in scale printing and dyeing enterprises in China increased 60 billion 165 million meters, an increase of 66.13% over 2005 and an average annual growth rate of 10.69%.

In 2000~2005, the total industrial output value increased from 55 billion 133 million yuan to 139 billion 710 million yuan, and the annual growth rate reached 20.44%. In the 2005~2010 years, the output and output value of the industry increased year by year, and the output growth rate showed an obvious "V" trend. In 2008, the output value of the valley was the bottom of the valley, and the growth rate of output value was basically stable except for the low level in 2009.

The total industrial output value reached 303 billion 545 million yuan, an increase of 101.53% over 2005, with an average annual growth rate of 15.05%.

In 2000~2005, sales revenue increased from 51 billion 330 million yuan to 134 billion 571 million yuan, with an annual increase of 21.26%. The value of export delivery of printing and dyeing products increased from 24 billion 225 million yuan to 45 billion 782 million yuan, and the annual increase rate reached 13.58%. In 2010, the sales value of products increased by 296 billion 981 million yuan, an increase of 101.97% over 2005, 15.10% per year, an increase of 97.84% in production and marketing, and a good convergence in production and marketing, maintaining a high level of above 97.5%.

Output of printing and dyeing industry has basically maintained steady growth, and its growth rate has gradually declined.

In 2000~2005, the total profit of printing and dyeing enterprises above designated size increased from 1 billion 347 million yuan to 4 billion 145 million yuan, with an annual growth rate of 25.21%. Sales revenue increased from 51 billion 330 million yuan to 134 billion 571 million yuan, the annual growth rate was 21.26%. In, the total labor productivity increased from 42354 yuan / person year to 61045 yuan / person year, and the annual increase rate reached 12.96%.

In 2000~2005, the average annual growth rate of sales revenue was 3.32 percentage points higher than the average annual growth rate. The quality and added value of China's printing and dyeing industry continued to improve, and the competitiveness of the industry increased.

In 2010, the total profit of Enterprises above Designated Size reached 12 billion 678 million yuan, an increase of 163.36% over 2005, an average annual increase of 21.37%, and gross profit margin increased from 9.42% in 2005 to 10.51% in 2010, a 1.09 percentage point increase. The profit margin increased from 3.29% in 2005 to 4.29% in 2010, increasing by 1 percentage points.

The labor productivity of Enterprises above designated size increased from 330 thousand and 200 yuan per person in 2005 to 481 thousand and 400 yuan per person in 2010, an increase of 45.82%.

Data show that in the past ten years, despite the SARS epidemic, the Iraq war, trade frictions,

With the increase of crude oil price, appreciation of RMB and reduction of export tax rebate, the quality of economic operation of printing and dyeing industry has maintained a good trend and economic efficiency has been steadily raised.

Obvious effect of industrial structure adjustment

In the market competition, the printing and dyeing industry has gradually pformed into a market oriented industry, and the enterprises are gradually concentrating on the coastal areas.

In the eastern coastal areas of China, the system of market-oriented operation was implemented earlier. With the advantages of capital allocation, geographical advantages and labor resources, the specialized market was developed. Relying on the specialized market, the industrial cluster of raw materials, equipment and the complete industrial chain of upstream and downstream supporting products was formed.

Over the past ten years, the blocky economic advantages of industrial clusters have been fully reflected.

The Pearl River Delta, the Yangtze River Delta and the Bohai Bay area.

Increasing year by year, it plays an important role in the development of printing and dyeing industry.

Zhejiang, Jiangsu, Shandong, Guangdong and Fujian and other eastern coastal provinces and five provinces, the proportion of printing and dyeing cloth accounted for the proportion of the country has reached 91.37% by 2010.

Zhejiang's Shaoxing, Xiaoshan, Jiangsu's Wujiang, Changzhou and Shishi, Fujian, and other areas, the printing and dyeing industrial clusters of massive economic advantages fully reflected, many private enterprises in these areas have high starting point, advanced equipment, large scale of production, and strong adaptability of the products.

With the constant adjustment of market structure, the supporting role of domestic demand to the industry is more and more significant.

The complex and changeable international financial situation and economic trend will prompt the printing and dyeing industry to adjust the development strategy in a timely manner, and rely solely on the strategy of expanding exports to rely on expanding domestic demand and stabilizing exports, and strive to resolve the structural problems and problems accumulated over a long period of time.

The proportion of cotton dyed and dyed fabrics has basically maintained the original level, and the proportion of cotton blended blended dyed fabrics has decreased greatly, while the proportion of purified printing and dyeing fabrics has been greatly improved.

The proportion of printed and dyed fabrics increased, and the proportion of bleached fabrics decreased.

In addition, enterprises have intensified efforts in research and development of new fiber fabrics, multi component fiber fabrics and functional fabrics. The processing level of these products has been constantly improving, and their proportion has been increasing continuously, so as to meet people's continuous consumption demand.

{page_break}

Solid progress in energy conservation and emission reduction

Printing and dyeing industry is a key industry to increase the added value of products in the textile industry chain. It is also an industry with high energy consumption, high water consumption and large amount of wastewater discharge.

At the same time, due to the higher requirement of printing and dyeing for water quality, the water reuse rate of printing and dyeing industry is relatively low.

Ten years ago, due to the rapid development of printing and dyeing industry, the increase of production capacity and output, the discharge of waste water and the consumption of energy resources also increased.

The development of printing and dyeing industry is increasingly restricted by environment and resources.

On the other hand, the production technology and production equipment of many printing and dyeing enterprises in China are at the level of the end of 1970s and the beginning of 80s. The energy consumption and water consumption of these equipments are relatively high. The consumption of water, energy and resources in China's textile and dyeing enterprises is higher than that in developed countries. With the unreasonable product mix, the middle and low grade products account for more than 80%, resulting in a decrease in profits, which increases the difficulty of popularizing clean production and recycling resources.

Therefore, the state and industry have always regarded energy conservation and emission reduction as the key task in the development of printing and dyeing industry.

A number of new technologies for energy saving and water saving have achieved breakthrough in research and development, and have been widely applied in the industry. Significant progress has been made in pollutant control technology, and resources recycling technology has made positive progress.

Printing and dyeing enterprises actively carry out equipment pformation and technological innovation, adopt new equipment, new technology and new technologies, and have achieved remarkable results in energy conservation and emission reduction in the whole industry.

In the 2005~2010 year, the amount of fresh water taken from printing and dyeing fabrics dropped from 4 tons / 100 meters to 2.5 tons / 100 meters, down 37.5%; the water reuse rate of printing and dyeing production increased from 7% to 15%, and increased by 8 percentage points; the comprehensive energy consumption of printing and dyeing production decreased from 59 kilograms of standard coal / 100 meters to 50 kilograms of standard coal / 100 meters, and dropped by 15%.

Breakthroughs in technology

Over the past ten years, the printing and dyeing industry has carried out large-scale technological pformation, phasing out backward equipment with high energy consumption, high water consumption and poor stability, increasing energy saving, water saving, energy saving and environmental protection, especially in the eastern coastal areas, and the proportion of the world's advanced dyeing and printing equipment has been greatly raised.

The automatic control level of the equipment has been continuously improved. The on-line detection technology of fabric moisture content, hot air humidity, liquid level, door width, roll diameter, edge position, length, temperature, speed difference and pre shrinkage has been gradually applied in printing and dyeing enterprises. The application of fabric humidity and alkali concentration on-line detection technology has achieved very remarkable technological effect and energy saving and emission reduction effect.

In addition, the proportion of broad production equipment has increased year by year, and the proportion of equipment with a width of 280 to 320cm has increased from 1% in 2005 to 3%.

In the past ten years, China's printing and dyeing industry has been speeding up technological innovation and development closely around the development plans and objectives of the state and industry. It has made many breakthroughs in printing and dyeing production technology, dyeing and finishing technology of new textile materials, dyeing and finishing technology of multi component fibers, new dyes and auxiliaries, deep treatment and reuse of waste water, recycling technology of resources, etc. some advanced technologies have been applied in enterprises, and have played a positive role in promoting technological progress in the whole industry.

During the "11th Five-Year" period, 99 scientific and technological achievements in the whole industry were awarded the scientific and Technological Awards of the China Textile Industry Association, among which 31 were the first prize, 9 and two. Among the 99 scientific and technological achievements, 2 were awarded two of the national science and technology progress award, 3 were awarded the national science and technology invention award two.