The Way Out Of Chemical Fiber Industry: R & D And Technological Innovation

< p > located in Taicang, Jiangsu Province, Jiangsu, Changle, "a href=" http://www.91se91.com/news/ "> fiber technology" /a "limited, the supply of products is in short supply, production and sales are booming, which impressed reporters and inspired them.

Why did Changle fiber company live so well? < /p >

Qu Zhenqing, chairman of Jiangsu Changle fiber science and Technology Co., Ltd., broke the line: "our business philosophy is" people without me, half ahead ".

This requires us to be more scientific and more enterprising and strive to further increase product R & D and technological innovation, and strive to make Changle products able to lead the market.

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< p > < strong > using sophisticated equipment to build key projects < /strong > < /p >

< p > into the production workshop of Changle company, the annual production of 500 thousand tons melt direct spinning project phase 250 thousand tons production line operation and management is in good order.

In the central control room of the production workshop, all production operations are clear at all through the modern electronic remote monitoring and command system.

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< p > Qu Zhenqing first mentioned: "the first phase 250 thousand tons production line polyester direct spinning POY microfiber project, our positioning is a differentiated high starting point and high standard. All the selected and differentiated high value-added fiber spinning equipment developed by China Academy of textile science and technology, Beijing Zhongli Machine Engineering Technology Co., Ltd. are developed.

Before the whole project was put into operation, we carried out many deep technical exchanges with Beijing Zhongli company. Aiming at the international advanced technology and technology demand we aim at, we have carried out over 100 technological pformation in Beijing Zhongli company's collection of the best scientific and technological innovation achievements in recent years. We have adopted dozens of high-end patent technologies, and made a 250 thousand ton polyester super fine ring spinning equipment for us.

It is based on the collaborative innovation of the upstream and downstream alliance and aiming at the excellent technology that this major project has been successfully launched once it has been put into operation, and has been rapidly developing the market in the short term with the help of excellent new varieties, differentiated and high quality products.

We have started the operation earlier, put the market on the market earlier and gained earlier profits than the enterprises that built the foundation in the same period.

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< p > ahead of schedule, Jiangsu Changle Fiber Technology Co., Ltd. has also achieved the opportunity to seize the opportunity.

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< p > < strong > structure can survive and develop < /strong > < /p >

< p > interview, the reporter learned that the Jiangsu Changle fiber science and Technology Co., Ltd., an annual production of 250 thousand tons of "polyester super fine ring spinning direct spinning" project is listed as the "demonstration project" of Taicang city of Jiangsu province. Beijing Zhongli Machine Engineering Technology Co., Ltd. is listed as a "technological innovation model project" from the start of the project.

Through the joint efforts of both sides, the whole project has created a number of "the most": the single superfine ring spinning direct spinning is the largest, with the shortest time from design to start-up, and the most technological innovation. Among them, the "new outer ring blowing" technology has reached or surpassed the international advanced level in the blowing uniformity of the ring blowing blower, the heat preservation at the bottom of the spinneret, the adjustment of the height of the wind free zone, and the sealing of the device.

In addition, the technology of "outer ring blowing" incorporates the idea of "people first". In the design of bottom frame of ring blowing, new improvements have been made, not only simple processing, material saving, but also convenient installation and debugging, greatly reducing production costs and improving work efficiency.

In order to improve the uniformity of blowing during spinning process, the lift of blow dryer and the sealing capacity of the bellows and the stability of the whole equipment, after many experiments, comparison and analysis, the technological innovation of the air supply mode of the lifting system and the sealing material and structure of the bellows is carried out in the project design, so that the whole ring blowing component is more stable, and the lifting process is more stable, which fully meets the spinning process requirements.

Because of the use of the advanced blowing and lifting system, the effect of mechanical locking on spinning quality is avoided.

In addition, the precision winding technology of Beijing Zhongli company not only makes the appearance of silk cake more beautiful, but also improves the "tail rate" of the cake, and the energy saving spinning box makes the energy saving effect more than 15%.

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< p > since its commissioning in February 2012, under the environment of "a href=" http://www.91se91.com "chemical fiber industry < /a", which is facing great profit loss and loss in production, Changle fiber company has rapidly developed dozens of new products of 3 series, including super fine denier, full dull and flat wire, and achieved low cost, high production value and high profit, effectively solving the problem of rising cost and falling product prices.

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< p > "on the basis of doing a good job in structural adjustment, we will make full use of the experience of the first phase of the construction project to optimize the technological process, technology, equipment level and capital construction. We should give full consideration to the design elements of product innovation, product quality, investment scale, market demand, and the engineering plan from 2013 to 2015. The scale of sales of the chemical fiber plate will reach ten billion yuan. The Changle fiber company should make a brand in the chemical fiber industry and win an invincible position in the fierce competition of the chemical fiber industry."

Qu Zhenqing talked about it.

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< p > < strong > grasping innovation and promoting scientific and technological progress < /strong > /p >

< p > in the face of structural adjustment in China's chemical fiber industry, and when the industry's previous profit model has been challenged, why should Jiangsu Changle Fiber Technology Co., Ltd. increase and accelerate investment? < /p >

< p > Qu Zhenqing said: "as we adapt to the market change of differential polyester production capacity greatly increased, at the same time, we also in the first phase of the project explored a set of experience of innovation and development.

For the current product structure of Changle fiber company, new products account for more than 40% of the total output, and the economic benefits are obvious. The output value of new products account for about 60% of the total output value, and new products account for more than 70% of the total profits of the enterprises.

In 2013, we continued to restructure our products as the top priority of our work.

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< p > Qu Zhenqing believes that the scale development of China's chemical fiber industry has encountered a bottleneck. The scale of China's chemical fiber enterprises has reached the forefront of the world. The production efficiency and cost control of conventional products have reached a higher level, but some enterprises are still losing money.

To break this bottleneck, we should make more contributions to meet the innovation needs of downstream products and adjust the product mix.

However, most modern chemical fiber production lines are designed to achieve high productivity and high efficiency. It is not easy to adjust the product mix.

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< p > and the success of Jiangsu Changle Fiber Technology Co., Ltd. is mainly from the aspects of high productivity, high efficiency and new varieties development. It also solves the contradictions and problems that arise.

At the time of design, the company gave up the idea of simplex scale and chose the advanced melt direct spinning differential high end polyester production line made by Beijing Zhongli company.

Beijing Zhongli machine company's good after-sales service and innovation demand provide a good innovation platform for Changle fiber company's product development.

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< p > with this platform, Changle fiber company has been innovating in new product development for only one year in the production line. A total of 25 patents have been applied, including 12 national invention patents, 13 utility model patents, 4 patents have been authorized, and 4 have entered the stage of publicity.

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< p > in the face of 2013, Qu Zhenqing expressed his mood in 4 words: "full of confidence".

Compared with the product development level of "a href=" http://cailiao.sjfzxm.com/Matertial/show/default.aspx "world famous chemical fiber" /a, Jiangsu Changle Fiber Technology Co., Ltd. has gone all out to adjust its product mix, and new products emerge in an endless stream. Its technology content, variety and level have yet to be further upgraded and surpassed the international level.

However, this shows us a hope and a bright future for China's chemical fiber industry.

Whether it is China's chemical fiber industry in the world's largest scale or one of its chemical fiber enterprises, facing the increasingly abundant demand of the market, we must go through the threshold of product diversification and refinement.

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