Transformation Of Filament Weaving Industry From Scale Quantity Type To Quality Benefit Type

< p > from about 4000000000 meters in 2000 to nearly 40 billion meters, the filament weaving industry develops at an annual rate of 20%. With thousands of filament weaving products coming out every year, lining fabrics, shading cloth, memory cloth, suede, peach skin, down proof cloth, cold proof clothing, ultraviolet radiation resistant fabric, outdoor sports and leisure fabrics and so on, these consumers' familiar fabrics are made of filament yarn.

In recent years, filament fabrics have been widely used in home textiles, car interior decoration, military products and other industrial applications.

With the continuous development of new products and the gradual expansion of application fields, the development of filament weaving industry is moving towards a better era from scale to quantity and quality.

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< p > < strong > application area gradually expands < /strong > < /p >.

< p > the 10 years from 2002 to 2012 is the golden 10 years of China's economy.

Under such a big background, the filament weaving industry has also been developing rapidly. According to the requirements of the "12th Five-Year development guidance" of the filament weaving industry, at the end of 12th Five-Year, the annual output of China's chemical fiber filament fabric will reach 45 billion meters. As of the end of 2012, the annual output of China's chemical fiber filament fabric has reached 39 billion 500 million meters, and the "12th Five-Year" growth target has been completed by 63.33%.

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< p > "from the perspective of product development, filament fabrics have more advantages than other a target=" _blank "href=" http://www.91se91.com/ "> textile /a products, which is also one of the main reasons for the rapid development of the filament weaving industry.

Xu Wenying, vice president of China Textile Industry Federation and President of China silk weaving Association, first emphasized this point when talking about the rapid development of filament weaving.

From loom equipment, filament weaving from single shot to multi shot, from single layer, double-layer to multi-layer, from plain weaving, multi arm small jacquard to electronic jacquard, plus double twister, false twister, bar warping machine, batching warping machine, blowing machine and other special pre preparation equipment, different combination of different technologies and equipment can produce products of different styles, different organizational structures and different characteristics, such as velvet, double-layer fabric, multi-layer fabric, blister fabric, gold and silver thread fabric, size jacquard fabric, gauze fabric, crepe fabric and special simulation silk product.

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< p > raw materials are made by chemical and physical methods. By changing the chemical parameters or physical parameters in spinning process, products with different styles and properties can be obtained.

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< p > in recent years, with the progress of chemical fiber technology and the development of new products, new chemical filament yarn has been launched every year, which provides larger room for the development of filament fabrics.

For example, the SPH superfine fiber developed by Sheng Hong group is made of low viscosity PET and high shrinkage PET, which is spun by composite spinning method and special section. The fiber has groove on the surface due to the abnormal shape of the section. It has capillary absorption effect and has certain moisture absorption and moisture dissipation function. And because SPH filament has two different thermal shrinkage components, a small amount of crimp will be produced during the stretching process, giving the fiber certain elasticity. The fabric has both moisture absorption and sweat perspiration function and good elasticity. It is very suitable for making simulation silk elastic surface material, and is suitable for making swimsuit and women's underwear fabrics, and is very popular in the market.

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< p > the demand for high-performance, multi-functional and multi-purpose fabrics in the downstream market has also provided strong impetus for the technological innovation and product development of the filament weaving industry.

The chemical properties and functional properties of chemical fiber filament are also more easily reflected on filament fabric products, such as linen cloth, shading cloth, memory cloth, suede, peach skin, down proof cloth, cold proof clothing, ultraviolet radiation resistant fabric, outdoor sports and leisure materials, etc.

These fabrics can also be widely used in home textiles, car interior decoration, military products and other industrial applications.

At present, most curtain fabrics, sofa covers, restaurant tablecloths and tent fabrics are made of filament fabrics.

In addition, fabrics used for making awning cloth, bulletproof vest, parachute and uniform are also filament fabrics.

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< p > precisely because of the wide range of uses and product diversity, the filament industry has increased from 4 billion to 40 billion meters in just 10 years.

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< p > < strong > low image is improving < /strong > < /p >.

< p > the rapid development of the filament weaving industry is not only reflected in the scale, but also in the acceleration of new product development and the improvement of product quality.

For a long time, chemical filament fabrics are regarded as low-grade products. In recent years, with the attention of new product development and product quality, the image of chemical filament fabric has been gradually improved, and it is no longer synonymous with low-grade goods.

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< p > as Xu Wenying said, enterprises attach importance to new product development and product quality from the change of concept.

Many enterprises have gradually realized that the era of gaining profits through expanding scale, small profits and quick turnover has passed. In the face of increasingly fierce market competition, only by developing new products that are marketable, can they gain a foothold in the market.

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< p > in order to enhance the product quality of enterprises, many enterprises have set up their own product research and development teams, some have worked with colleges and universities, and some have passed popular fabric reviews, so as to upgrade their products.

Some business owners go abroad to see more than ten high-end fabrics every year.

At present, the chemical fiber filament fabric with a price of more than 100 yuan per meter is common. The fabric price per meter is 20~30 yuan, which is more common than that of most enterprises in 11th Five-Year. The average fabric price per meter is 6~8 yuan.

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The "three machine in one" one-step ultra simulation of P (ITY) has reached the international advanced level, and won the first prize in the progress of science and technology progress of the China Textile Federation. The cotton imitation fabric made of POY/FDY different shrinkage composite yarn is soft, soft and pendulous, and the effect of imitation cotton is good. "ITY

The parachute products jointly developed by the giant Textile Co., Ltd. and the military equipment department have been highly recognized by the relevant departments, and have achieved good economic results.

Fuhua Shijia company has established cooperative relationship with a number of institutions and research institutes, and has developed more than 600 new products every year.

At present, the company has more than 2000 varieties of white cloth, more than 7000 varieties of finished products, and fine denier nylon fabric has won the gold award of fabric quality of China filament weaving Association.

The textile scientific research joint stock company innovates the enterprise management mode, outsourcing the weaving process, focusing on product development and brand marketing channel construction. In the 2012, the silk fabric market is generally not good. Through the development of new products, not only the sales volume is flat with 2011, but the gross profit rate is increased by 5%~6% compared with 2011.

New Wu textile is an enterprise from sliced spinning to filament weaving. It embodies a "new" character in product development and embodies a "refined" character in production and processing, thus achieving differential competition between big enterprises such as Sheng Hong and Hengli, and has gained a more obvious market advantage.

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< p > < strong > four big problems perplexed development < /strong > < /p >.

< p > the progress of China's filament weaving industry is obvious to all, and many successful enterprises have emerged. However, there are some common problems in the rapid development of the industry.

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< p > first, enterprise technology and equipment are slow to update.

While expanding the scale, the weaving industry inevitably brings about blind development and low level extension.

Although the shuttleless rate of filament weaving enterprises is high at present, most of them are low-grade simple looms, lack of auxiliary equipment such as double twisters, false twisters, dobby faucets, large jacquard faucets, and so on, even more than double deck looms.

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< p > Second, product innovation and R & D strength is weak.

Some enterprises only pay attention to scale investment, but ignore scientific research input, follow suit and imitate production mode, homogenization is serious, and product price is difficult to improve.

In April this year, the average import price of polyester filament fabrics was 1.79 US dollars per meter, while the export price was 1.05 US dollars / meter.

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< p > Third, the product structure is unreasonable.

At present, China's filament fabrics are mainly applied to < a target= "_blank" href= "http://www.91se91.com/" > clothing < /a > decorative fabrics. The proportion of application in the field of industrial textiles is still low, and the proportion of special products, functional products and differentiated products is not high. The advantages of filament fabrics have not been brought into full play, the product structure needs to be adjusted, and the application areas of products need to be expanded.

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< p > Fourth, technical standard is not standardized.

The relevant standards of China's filament weaving industry are relatively lacking. In particular, product classification standards, product quality standards, energy saving and emission reduction cleaner production standards, energy measurement standards, water intake quota standards, vocational skills standards, equipment operation and production process standards need to be determined as soon as possible.

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< p > Xu Wenying pointed out that if these problems can not be solved in time, it will seriously hinder the further development and upgrading of the industry.

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< p > < strong > government guidance enterprise upgrading < /strong > /p >

< p > it is gratifying to note that these problems exist in China's filament weaving industry. Not only are enterprises trying to solve them, but also the government attaches great importance to the key production areas of filament weaving.

With the guidance and encouragement of local governments, many enterprises have begun to invest more in product development and technology and equipment.

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< p > Wujiang Shengze is the most concentrated area in the weaving industry. The local government has attached great importance to technological innovation in recent years. Every year, it has formulated a reward policy for scientific and technological innovation. In 2012, more than 250 enterprises received a prize of 16 million 690 thousand yuan, of which quite a few were silk weaving enterprises.

At present, the number of high-grade water jet looms in Shengze area is increasing. Only one giant textile company introduced 2000 Japanese water jet looms from 2011 to 2013.

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< p > Changxing County, Zhejiang put forward the slogan of "machine substitution", encouraging enterprises to carry out large-scale technological pformation, introducing advanced technology and equipment at home and abroad, and promoting modern manufacturing mode characterized by automatic manufacturing, intelligent system control and zero emission recycling.

Among them, the town of Chai Pu, which is relatively concentrated in filament weaving enterprises, has organized 66 enterprises above Designated Size to compile a technology pformation and upgrading plan of "one enterprise and one plan". It lists 50 pformation and upgrading projects, with a total investment of 2 billion 610 million yuan.

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< p > Wang Jiangjing town has about 50 thousand sets of filament weaving equipment and 40% scattered in family workshops. These family workshops are mainly water jet looms, and sewage is discharged arbitrarily. In recent years, the town government has taken various measures, including power restriction and other measures, to promote the closure of these family workshops, and have reduced the original 6000 workshop enterprises by half, and eliminated some backward production capacity.

Some enterprises above Designated Size have also intensified their technological pformation, and the proportion of advanced equipment has been greatly improved.

At present, the proportion of imported looms in Xiuzhou is 11%.

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< p > enterprises start with equipment and take the first step of industrial upgrading.

In the future, the whole industry needs to further accelerate the pace of product structure adjustment, and promote the pformation of silk weaving industry from quantity to quality.

The filament fabric should not only get rid of the "a target=" _blank "href=" http://www.91se91.com/ "hat" /a, but also build up a modern industry with advanced technology and fashion.

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