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The "Three Strides" Of Garment Production Process

2013/7/22 10:02:00 73

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< a target= "_blank" href= "http://www.91se91.com/" > clothing < /a > production enterprise production process

the production process of garment factories can be roughly divided into three aspects:

1, previous operation:

the operation of the first step is not to start with material selection or tailoring. First, we must make a detailed plan before receiving the original product. First we should analyze the attention points in the sample and the order operation, confirm the size and arrange the use of the main color and accessories.

first is the specification sheet, the specification table can be divided into the sample specification sheet, the batch sample specification sheet and the pre production specification sheet.

The design form is mainly used for < a target= "_blank" href= "http://www.91se91.com/" > designer < /a > see the design effect and production material calculation.

Under normal circumstances, we use similar a target= "_blank" href= "http://www.91se91.com/" > cloth < /a > proofing, allowing excipient substitution.

For production plants, the specification is only for quotations, so that a real order can be obtained. When using this form, attention should be paid to the contents and specifications of each item, because these contents and specifications are often directly related to the cost. Any method and suggestion that can help reduce cost without changing the basic requirements of the original garment can be taken.

All changes in this specification sheet must be annotated so that the next step will be worked out.

In addition, the specification is mainly used for sample preparation.

Before the production of the sample, the operation of the sample should be done one by one according to the specific requirements of the sample and the specification of the sample. The fabric organization, the structural specification and the measurement of all dimensions should be checked to ensure that the dimensions of the points are within the allowable error area.

The style and specification list will be given to the relevant technical personnel to review all the doubts and difficulties so as to fully understand the samples.

In principle, official samples and excipients should be used for approval.

In addition, this form is mainly a form provided by the customer after approval by the customer.

Only this product specification sheet is for the production of large factories.

If you replace the old specification form, there will often be errors, because after the proofing, the customer often changes the original size, and this size change is often insignificant. Before a large number of production and operation, it is necessary to make a sample. It is called prenatal sample. In making the sample, all the main materials and accessories must be used in the later production, and the customers can fully approve the large quantity of cutting materials after the customers are fully approved.

two, the specific operation of garment production:

the basic process of garment production includes eight processes: cloth material inspection, discharging, cutting, sewing, buttonhole fastener, ironing, garment inspection, packaging and warehousing.

inspection and testing of materials: including color difference test, dimension deviation and defect inspection.

After the cloth is put into the factory, quantity check and appearance and internal quality inspection should be carried out.

To control the quality of fabrics is an important part of controlling the quality of finished products.

The inspection and measurement of incoming fabrics can effectively improve the quality of garments.

Material inspection includes elastic shrinkage, adhesion fastness, zipper smoothness and so on.

Materials which fail to meet the requirements will not be put into operation.

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next is technology preparation: technology preparation is an important means to ensure the smooth progress of mass production and final product to meet customer requirements.

Before mass production, the technical preparation for production is first done by technicians.

Technical preparation includes three parts: process sheet, template making and sample making.

The process sheet is a guiding document in garment processing. It puts forward detailed requirements for garment specifications, sewing, ironing, packaging and so on. The details of garment accessories, seam density and other details are also clarified.

Each process in garment processing should be strictly referenced to the requirements of the process sheet.

Template production requires accurate size and complete specifications.

The contour of the relevant parts is exactly the same.

The pattern, location, specifications and quality requirements of the garment should be marked on the template, and the template composite badge should be affixed to the splicing place.

After completing the process sheet and sample preparation work, the production of small batch samples can be carried out. According to the requirements of customers and technology, the non conformance points can be corrected in time, and the difficulties of the process are tackled so that the large batch flow operation will be carried out smoothly.

The sample has become one of the important basis for inspection after the customer has confirmed the signature.

discharge: advanced row of 1:10 pre shrinking material, draw out the layout according to the template, "complete, reasonable and economical" is the basic principle of discharging.

cutting: every excipient and tailoring are called a bed or a knife once. The cutting bed can improve the production efficiency, save raw materials, and ensure the quality more than manual cutting. The lower the number of layers, the higher the cost.

(above is the cutting sheet in the factory)

sewing: sewing and stitching are the basic elements of stitching. The sewing of garments can be divided into two types: machine sewing and manual sewing according to the style and technology.

Streamlined operations are performed in the sewing process.

There is a process analysis chart for sewing.

three, later stage: .

keyhole buckle: the buttons and buttons of clothing are usually machined. The buttonholes are divided into two types: flat and eye holes according to their shape. They are commonly called sleeping holes and pigeon holes.

Sleeping holes are mostly used in products such as shirts, skirts, trousers and so on.

Pigeon holes are mostly used in heavy garments such as tops and suits.

dress ironing: the effect of ironing is to make the garment shrink by spraying and ironing, so that < a target= "_blank" href= "http://www.91se91.com/" > clothes < /a > the shape is beautiful, changing the degree of expansion of the material, and shaping.

When the iron is pressed, the lining plate is inserted into the clothes to keep the shape and specification of the product. The size of the lining board is slightly larger than that required by the garment, so as to prevent the size of the backing from being too small. The temperature of the ironing is generally controlled at 180 ~200 C, which is relatively safe, and it is not easy to burn yellow and coke.

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clothing inspection: clothing is coming directly to consumers. Therefore, inspection before factory plays a decisive role.

Because there are many factors that affect the quality of garment inspection, garment inspection is an important link in the management chain of garment enterprises.

The correct inspection concept is very important. Quality inspection means measuring, checking, testing and measuring products or services with one or more characteristics in some way, and comparing these results with the evaluation criteria to determine the pros and cons of each product or service, and whether the whole batch of products or services are qualified or not.

Compared with the required quality, the quality of the products produced will be uneven, and there is a certain gap.

For such a gap, the inspectors should decide whether the products are qualified or not according to certain standards.

The standard usually implemented is that the gap within the permitted scope is judged to be qualified, and the gap beyond the permitted scope is judged to be unqualified.

finished product packaging: clothing packaging can be divided into two kinds: hanging and loading.

Generally, the boxes are divided into inner packing and outer packing.

The inner packing refers to one or more garments into a plastic bag. The number and size of the clothes should be identical with those marked on the plastic bags. The packaging needs to be smooth and beautiful. Some special styles of clothing should be specially handled when packaging.

For example, wrinkle clothing should be wrapped in a wrapper to maintain its styling.

The outer packing is usually packed in cartons, and size collocation is made according to customer requirements or process instructions.

Generally, there are four kinds of packaging form: mixed color mixing code, single color single code, single color mixed code and mixed color only code.

above three parts constitute the main production process of the garment factory.

A good product not only relies on hardware support, but also relies on its own good management system, so that all processes can be carried out in an orderly way, and the economic benefits of enterprises can be improved.