The Fiber Technology Company: The Road Is People Coming Out.

Founded in 2003, Jiangsu is the first high-tech enterprise to respond to the Jiangsu provincial government's "South of Jiangsu industry shift to North Jiangsu", which has been invested in Xuzhou from Wujiang. After nearly 10 years of development, it has an annual output of 56000 tons of differential shrinkage differential composite silk, and all kinds of textile and garment fabrics 140 million meters of production capacity.

　　 Silk Sun Derong, chairman of fiber Polytron Technologies Inc, said: "we eat by innovation. Only product innovation can lead the market.

Overcome the difficulty of spinning technology.

The traditional two step process of chemical fiber spinning is to spin POY and FDY separately, then compound POY and FDY. The limitations of the technology make the quality of the two step spinning yarn not high, and the variety is single, which can only make roving, and can not meet the requirements of spinning. Therefore, in order to change this situation, we must innovate the production process.

How to carry out technological innovation? He didn't shrink back and insisted on the combination of production, teaching and research. The company attaches great importance to the construction of scientific and technological innovation platform and talent team. In cooperation with universities and research institutes, they have created the only workstation of the Chinese textile industry academician workstation, established the Jiangsu multi heterogeneous mixed filament manufacturing engineering and technology research center, Jiangsu functional memory fabric Engineering Technology Research Center, Jiangsu province recognized enterprise technology center, and Donghua University jointly established the Modern Textile Research Institute of Donghua University, &mdash, &mdash, joint research and development center, etc. In 2011, China Federation of textile industry and China Chemical fiber Association The textile product development center has evaluated and approved, and the company has set up a "national heterogeneous shrinkage multi component mixed filament product development base".

All this has provided a powerful guarantee for technological R & D, and of course can not be separated from strong financial support. From 2008 to 2012, the company has invested 67 million 650 thousand yuan in R & D funds.

They recruited Jiang Shicheng, a member of the Chinese Academy of engineering, and joined the Donghua University, China Textile Science Research Institute and Beijing Zhongli machine company to form a scientific research team. A one-step 16 head / bit spinning winding technology was created. On the basis of this, a one-step 24 head / bit spinning winding process was developed, and industrialization was realized. One step mixed fiber 24 head / bit spinning and winding is the first in the world, that is to say, they have conquered the unsolved technical problems of Germany's Bama and hahester.

One of the most direct benefits to enterprises is the increase of output and the reduction of cost. Compared with the two step production method, the one-step method saves 46% of the land, reduces the plant area by 57%, saves 830KWh per ton of electricity and saves about 40% of the electricity consumption, and the material consumption per ton of products is reduced by 15Kg, and the cost per ton of products is reduced by more than 1000 yuan. In addition, the one-step process of heterogenous shrinkage mixed yarn production has achieved breakthroughs in key technologies such as tension matching of composite points, precise control of fiber aggregation structure, high-speed network compound, and so on. It has overcome the technical bottlenecks of POY and FDY homogeneous composite, stable shrinkage, high fiber holding capacity and other technical bottlenecks. It can produce high value-added products such as irregular shaped, cross-sectional, fine denier, ultra-fine denier PET fibers and colorful composite wires.

The innovation of production technology also means the change of processing equipment. The traditional two step method requires three sets of equipment. First, two sets of equipment are used to spin out POY and FDY wires, and then to third sets of equipment to compound. The use of one step requires only one set of equipment to meet the spinning requirements, called integrated equipment. At the same time, it has won a large number of orders for the Zhongli textile machinery factory, and many companies are queuing up to buy equipment. This is also a contribution made by the company to the industry.

Differentiation enables enterprises to always take the lead.

One step is not just changing the spinning process, but also using this silk fabric is unique. In the 2012 China Spring and summer fashion fabric evaluation, 9 new fabrics were selected by the shalke group. The new colorful silk fabric developed by our company produced colorful silk materials. Among them, a total of "new II" was awarded the highest award &mdash, &mdash and the best technological innovation award.

This silk is highly adaptable. knitting And woven can be used. In recent years, the curtain fabrics for the home textiles market have been created by them. This kind of shading cloth is essentially different from the previous shading cloth. Before it was made of cloth, coating on the cloth surface could achieve the effect of shading. However, with the increase of washing times, the shading effect will gradually weaken. And the shade cloth produced by Silk is able to achieve the effect of shading by changing the fiber structure and increasing the bulking degree, and its shading function will not deteriorate. The product is more environmentally friendly without coating and finishing, and is well received by consumers.

The characteristic of chemical fiber is the variability of its structure. Spinning starts from the slicing and puts some functions into it, so it can reflect the functionalization of products. The downstream weaving enterprises are unable to imitate the fabric production because they can not get the raw material ratio, so as to protect the interests of developers of new products and new fabrics. At the 2013 China International fabric exhibition held in Beijing recently, silk exhibited the second generation of silk fabrics produced by one step spinning, attracting many visitors' eyeballs. At present, there are no more than second in the market, and the strategy of product development is to take the road of differentiation.