How To Make Chinese Lace Stand Alone In Xin Gang Spinning Machine
< p > recently, Luo Xuerui came back from the Xin Kong spinning machine sales department empty handed.
Luo is the general manager of Xinyu knitting company in Changle. He wants to order the products of Xin Gang spinning machine, but the other side says, "sorry, we can't supply now, until the end of 2014."
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Less than P, seven or eight years ago, such a hot scene belonged to Carle Meyer, Germany.
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< p > behind the pformation of the story role is a legendary counterattack legend written by a private enterprise in the form of innovation driven. With the independent research and development of the multi bar jacquard warp knitting machine, Xin Gang spinning machine has broken the 100% monopoly pattern of foreign brands in one fell swoop, and has driven the growth of an industry relying on huge cost and scale advantages.
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< p > < strong > the breaking point of international monopoly < /strong > < /p >
< p > Changle is China's largest < a href= "http://www.91se91.com/news/index_c.asp" > Warp knitting industry < /a > base.
The absolute monopoly of German equipment has long been a "torment" for the industry. Zheng Yifu, chairman of Xin Gang spinning machinery, who has been engaged in the lace industry for more than 20 years, is still fresh in his memory. "The price is expensive, the cost is about 10000000 yuan per unit, the delivery time is longer, and it takes more than a year.
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< p > once, they bought two second-hand Carle Mayer equipment failure, and for help and maintenance failed, the skilled Zheng Yifu himself repaired.
This inspired his fighting spirit, since he could fix it, why not learn to make one? So he led the technical team to concentrate on tackling key problems. In 2005, he developed the first generation product HGF43-1-24 multi bar yarn compression board (Jia Ka) warp knitting machine independently.
After the expert appraisal, we were shocked: "the overall technical level is leading in China, filling the gap in China."
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After P, the research institutes such as Xin Gang and Donghua University aim at the most important technical index of warp knitting machine, speed, and invest tens of millions of yuan to improve it.
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< p > by the end of 2012, Yang Shibin, the president of the China knitwear industry association and other authoritative experts announced that the XGHM43/1 jacquard warp knitting machine developed by Xin Gang has been running for the first time in excess of 920 R / min, breaking through the operation limit of the multi bar jacquard warp knitting machine, increasing by 15% compared with the similar models at home and abroad, and the overall technology has reached the international leading level.
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< p > October 2013, by Professor Zong Pingsheng, Jiangnan University and other authoritative experts, Xin Gang developed three new models of XGHF51/1/26 all computerized yarn board high-speed multi bar jacquard warp knitting machine, which first achieved 900 revolutions per minute at room temperature. One machine can weave two different styles of flowers.
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< p > "in the field of textile machinery in the world, there have been two years of innovation and few."
Xin Gang spinning machinery general manager Zheng Chunhua said.
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< p > world class technology and huge cost advantage (a spinning machine of the same performance, Xin Hong's product is only about 2000000 yuan, and Carle Meyer's product is forced to depreciate after it needs about 5000000 yuan), so that Xin Gang spinning machine is rising rapidly and leading the way. Now it occupies 90% of the domestic market share. The original monopolist Carle Meyer's market share is only about 5%.
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Chen Yong, the general manager of Changle Liqun spinning and weaving company, joking that he is unemployed, is the best witness.
Four or five years ago, his biggest business was selling Carle Meyer equipment.
"I collect second-hand equipment from the world and sell it to Changle, Jiangsu and Zhejiang provinces. The highest peak sells 600 units in a month.
Later, Xin Hong warp knitting machine occupied the market, and I lost my job, because no one at all asked me to buy German equipment and went to buy Xin Hong warp knitting machine.
Chen Yong said.
After unemployment, Chen Yong bought 18 warp knitting machines from Xin Gang and returned to his old bank.
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In P, 2012, Xin Hong sold more than 200 warp knitting machines, doubled over the previous year, and sold more than 500 units in 2013.
Even so, Xin Hong warp knitting machine is still in short supply, and the sales department almost has customers queuing down every day.
Orders are now at the end of this year.
To this end, Xin Gang is expanding its 3 phase project, with an annual shipment volume of 800 units.
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< p > < strong > Industrial Development runway < /strong > /p >
Less than P, compared to the market share, the pride of Zheng and his son is that Xin Hong's independent innovation product has lowered the cost of the industry and directly led to the prosperity of the lace industry in Changle.
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Before P, the price of imported equipment with 500 revolutions / minutes was about 10 million yuan.
After the listing of Xin Gang warp knitting machine, the price of imported equipment with 800 revolutions / minutes dropped to around 4 million yuan.
In Changle, there are at least 400 jacquard warp knitting machines per year. According to the price difference of 4 million yuan per unit, the cost can be reduced by nearly 2 billion yuan per year.
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< p > "9 years ago, most of the warp knitting enterprises that could not afford imported equipment mostly used the traditional chain type warp knitting machine.
Now, they can buy the international advanced level warp knitting machine at the door, which is convenient and cost reduced, greatly improving efficiency and profit, and the lace industry has been greatly developed.
Changle textile industry management office official said.
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< p > Xinyu knitting is one of the beneficiaries.
"In the past, we bought more than 100 million yuan for 10 imported equipment, and we could not afford to expand it.
After the listing of the warp knitting machine in Xin Gang, we expanded to 60 units in two years, and the production efficiency and profit were higher than that of imported equipment.
Luo Xuerui said.
This effect enabled the creation of Xinyu knitting, which has only been established for 6 years, to grow rapidly and surpass many old enterprises that have been doing business for more than 20 years.
Those old businesses have been using old equipment.
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< p > it is estimated that Xin Hong's output value reaches 100 million yuan, which can drive downstream lace enterprises to realize output value of more than 1 billion yuan.
Because of this, Xinyu has sprung up. Changle has become the largest lace production base in China. There are nearly 1000 lace enterprises, of which more than 300 have a larger scale, with an annual output value of more than 20 billion yuan, and lace products occupy more than 70% of the market share of similar products nationwide.
Matsushita is also regarded as the only "lace town in China" by the China Textile Industry Association.
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< p > is based on the important position of Changle lace in China. In December 2013, the lace branch of China Knitting Industry Association settled in Changle.
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< p > 2013, Changle's above scale warp knitting enterprises realized output value of 19 billion 876 million yuan, an increase of 31.7% over the same period last year.
Driven by the warp knitting industry and the rapid development of nylon and polyester industries, in 2013, Changle's a href= "http://www.91se91.com/news/index_c.asp" > textile chemical fiber < /a > industrial output value exceeded 100 billion yuan, reaching 110 billion yuan, becoming a rare and one hundred billion industrial cluster in our province and even the whole country.
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< p > not only for Changle, but also for China's "a href=" http://www.91se91.com/news/index_c.asp "lace" /a "and the continuous prosperity of the warp knitting industry, the running of Xin Gang textile machinery is also remarkable.
"When 10 million yuan is used to buy a warp knitting machine, even if the lace market prospect is good, the purchase desire of the enterprise will not be too strong.
Because the fabric woven with such equipment will be sold at least 100 yuan / meter, so it is difficult for such a high price to go to the market in large quantities.
Zheng Chunhua said, using Xinggang warp knitting machine with high cost performance, lace fabrics only sell to about 20 yuan / meter, and a device can recover the purchase cost for two years or so.
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< p > the market has proved the contribution of Xin Gang.
In 2013, in the context of the great challenges facing the development of other textile industries such as the macro economy and cotton spinning, China's lace and warp knitting industry achieved a 20% growth.
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< p > "if we still use expensive import equipment, then we can not maintain high growth in lace and downstream underwear industry under the market situation with high labor costs and other costs."
Zheng Chunhua, executive vice president of lace branch of China Knitting Industry Association, said.
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