Textile Machinery Enterprises Should Highlight The Characteristics Of Science And Technology To Achieve "One Machine With Multiple Uses"

Reporters learned that, at present, the domestic production capacity of polyester staple fiber complete sets of equipment is 200 tons per day.

But at home

A large part of the equipment is imported from Germany and Italy, and 200 tons of polyester staple fiber sets are produced. In fact, the price of the complete set of equipment of 200 tons per day is only 60%~70% of imports.

The main reason for this phenomenon is that the number of complete sets of equipment that has reached 200 tons per day is few.

Secondly, although some enterprises have realized the maximum production capacity, they have no main production units, and most parts and production processes still introduce foreign technology.

Then, in the difficult situation of the overall development of the industry, how can we reduce both the production cost and the efficiency of production? This requires domestic production enterprises to drag potential customers from foreign equipment enterprises through the improvement of internal technology and the refinement and collaboration of management organizations.

It is inevitable that the industry will understand that in a manufacturing enterprise, from the theoretical design of product development to the formation of design documents, process operation procedures to the formation process, technology and quality inspection and control system, from the

The procurement and supply of cooperative parts and supporting parts, to the effective organization of production processes and single equipment, and to the effective output of the users, there must be a lot of cooperation and connection to be realized through scientific organization and management.

Of course, the construction project is the main body, from spare parts to single machines, to process lines, and to complete works, how to avoid detours and achieve better results? There are only one answer: through the optimization design of production enterprises, around the general goal, through the unified management and scientific organization of the resource management system, the tasks can be completed within the specified production cycle, so as to maximize the benefits.

The large-scale polyester plant jointly produced by Zhengzhou textile machinery company, Shaoyang second textile machinery company and Handan textile machinery company, through the popularization and pplantation of mature advanced technology, carries out technological pformation of the traditional technology and equipment, and realizes the upgrading and upgrading of the stock technology. It can not only expand the scope of domestic demand market, but also occupy a great advantage in cost performance.

First of all, highlighting the characteristics of science and technology to achieve "one machine with multiple uses".

Adapting to flexible production of multiple varieties, it has wide practicability.

In these large process lines, in addition to producing large quantities of traditional high-strength, low tensile or low strength and deep fibers, when the market demand changes, it is possible for the production line to produce new products.

Appropriate adjustment of process parameters can produce high-strength cotton, high-strength fine denier fibers and sewing thread.

At the same time, it can produce medium long fiber and wool type fiber, including antibacterial, far-infrared, moisture absorption and sweat perspiration functional fibers. It can also produce triangular, flat, dumbbell shaped foreign fibers and colored fibers, and produce hollow fiber or other PTT, PBT and other new polyester fibers.

Secondly, automatic control is fully realized.

In addition to equipment design and manufacturing technology, digital complete sets of process technology and equipment are fully automated, controlled, displayed, processed and managed.

Set up friendly man-machine interface, so that the whole system has the functions of process parameter design, operation control, condition display, alarm display, operation and display alarm recording and query printing.

Through the network communication technology, all the equipment on the production line will be networked, and will be networked with the entire plant information system, so that the managers of the enterprise can grasp the production status in time.

And it is precisely relying on information technology and network management, to achieve the goal of delivery in a short period of time.

Finally, the output and capacity are realized.

Through multi unit and cross regional organization and coordination, we can provide high-energy and low consumption production experience for users.

Experts in the industry say that the production capacity of a production line has increased, while the field managers and operators have not increased, which greatly reduces the labor cost.

Most importantly, the relevant economic and technical indicators have also changed.

For example, when capacity increases, the unit area is reduced, electricity consumption is reduced by 28%, steam consumption is reduced by 13%, and the melt consumption of ton fiber polyester is controlled at around 1009 kg, which is also advanced compared with the performance of international complete sets of equipment.

Practice has proved that it is not "the moon in the foreign country is more round than China". Why not spend less money to buy the same or more benefits?