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    Nanhai Made Giant Shoes Debut

    2015/6/27 20:18:00 46

    "Nanhai Made"Giant ShoesShoemaking Technology

    It's 2.22 meters long. It's all real. Cowhide Make, do not wrinkle, feel good... Yesterday, at the Guangzhou international footwear, leather and industrial equipment exhibition, the pair of "Nanhai made" giant shoes became the "stars" in the field. Many domestic and foreign merchants held a licence in front of their shoes.

    "We checked the relevant information. This should be the largest real leather shoes in the world. We are going to declare the Guinness world record." Guangdong Guo Huazhong, general manager of Rui Zhou Technology Co., Ltd., said the shoe was made by Rui Zhou technology and another South China Sea. Shoe enterprises Together.

    What is the difficulty of making giant leather shoes compared with ordinary shoes? Guo Huazhong said that once leather shoes reach an area, it requires very high technical requirements such as finalizing and so on, and few domestic enterprises can make such big leather shoes.

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    In the process of intelligent upgrading of shoe making industry in Jinjiang, Jordan sports is not alone. There are many others on this road. Without exception, the cost saving and synergy brought by intelligence is the biggest reason for them to carry out this wave of upgrading.

    As early as the second half of last year, XTEP worked with local suppliers such as Black King Kong automated Polytron Technologies Inc and force shoemaking equipment Co., Ltd. to jointly build XTEP's "CNC generation" automated footwear production line project. Among them, XTEP introduced automatic spray glue line, 3D intelligent vamp knitting machine, computer pattern machine, automatic (intelligent) printing machine, automatic punching machine and other advanced equipment. At present, the project is listed as the only "numerical control generation" demonstration project in Quanzhou. 5 patents have been granted and 22 patents are being applied.

    "The realization of intellectualization is the only way to transform and upgrade shoes enterprises." Dai Yong, senior director of XTEP (China) Co., Ltd., a senior director of the footwear manufacturing department (1st factory) and XTEP automation production line project, said that with the increasing labor costs and frequent flow problems, the footwear industry has experienced serious labor shortage in recent years. On the other hand, the demand for the market, especially the demand for high-quality products, is still rising. The popularization and application of intelligent and automatic equipment have successfully solved these difficulties, so that enterprises can see the dawn of transformation and upgrading.

    "Data show that the automatic production line brings the company's comprehensive income far beyond the traditional production line." After analyzing the advantages of various equipment, Dai Yong gave the reporters an account: for equipment investment, a traditional production line invested nearly 1 million 490 thousand yuan, while the total investment of the automatic production line was nearly 4 million 670 thousand yuan, and the investment ratio was about 1: 3. In terms of labor cost, the labor cost of a traditional production line is about 220, the annual labor cost is 7 million 600 thousand yuan, the manual production line can be reduced to 110, and the labor cost is 50%. As far as production capacity is concerned, the annual output of traditional production lines is about 600 thousand, and the annual output of automatic production lines is 750 thousand, an increase of 25%. The benefits can enable enterprises to recover the investment cost in 1 and a half years, while the traditional production line takes about 4-5 years to recover the cost. In addition, the implementation of automated production lines can also improve product standardization, reduce errors and ensure quality, and reduce management costs, safety costs, energy saving and other advantages. "In the future, XTEP will push forward by point, line and surface, striving to cover all factories under the automation production line in three to five years."

    The intelligent upgrading of downstream production shoe manufacturers is inseparable from the painstaking research and development of upstream suppliers. Only by working together upstream and downstream can we maximize the advantages of intelligent production. In Jinjiang's shoe industry, this has become a consensus.

    At the end of January this year, when Anta had introduced many intelligent equipment, Anta introduced the intelligent knife less die cutting machine again. This new intelligent machine is the same as Jinjiang Hua Jun shoe machine Co., Ltd.

    Su Chengyao, chairman of Hua Jun shoe machine, told reporters that this kind of automatic equipment can make the product compact and put together as much as possible through computer typesetting, avoiding the problem of artificial waste of scrap materials and unnecessary scrap materials, and can save material costs. A tool less die cutting system can save 4 manpower, which can alleviate the current situation of manpower shortage and make full use of the existing labor force. In addition, it saves knife die, and does not need to open a knife mold like every product in the past. One year can save about 300000 yuan, and three years will be able to recover the cost.

    Cai Yuxiang, deputy director of the Jinjiang Harbin Institute of Technology Robotics Research and development center, looks like the market is changing. In the past, who took the lead in automation and intelligence, who took the lead. Now, it has evolved into a situation of "living on top but not dying." "Let alone the intelligent production of the whole industry chain through automatic, intelligent, and high-end intelligent production equipment, which can connect the upstream and downstream enterprises more closely and play their leading role." Cai Yuxiang said.


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