Cotton Textile Machinery Towards Informatization, Chemical Fiber Machinery, Intelligent Logistics Becomes Hot Spot

For many years, the cotton textile industry has been advancing and advancing in improving the automation and intellectualization level of various processes, and realizing continuous and automatic production between different processes.

Although the information management of cotton spinning industry is still in its infancy, the improvement of production efficiency is very obvious. The information management system launched by many manufacturers at this exhibition is also a major attraction.

Following the first integration of "two integration" to "

The programme of action clearly defined the strategy of building a manufacturing power for only a few years.

In the past few years, China's textile industry is in the stage of pformation, upgrading and adjustment, and industrial pfer. It also ushered in the spring of textile intellectualization.

The seventeenth Shanghai international textile industry exhibition also confirms the changes brought about by intelligence and informationization for industrial enterprises.

Cotton spinning machinery towards Informationization

For many years, the cotton textile industry has been advancing and advancing in improving the automation and intellectualization level of various processes, and realizing continuous and automatic production between different processes.

At present, the proportion of blowing carding is relatively high in China, but the roving automatic doffing matching system is still a short board for the development of China's textile machinery.

At this exhibition, Tianjin Hongda, Seth globe, Zhuo long (Jintan), Lang Wei, Wuxi Hongda and other home textile enterprises all displayed the automatic doffing roving machine.

The Tianjin JWF1458 exhibition is the first to launch the external automatic doffing roving machine. From the beginning of the design, the shortage of the similar products is summed up. Taking full account of the actual needs of users, it can be used not only as an intelligent roving machine but also with the coarse and fine conveying system, so as to realize the automatic spinning of the coarse yarn machine.

The number of spindles of CMT1801 automatic doffing roving machine can reach 192 spindles, which is equipped with the automatic doffing device on the basis of the four motor drive computer roving frame. The automatic spinning process is realized from raw, spinning, doffing and yarn changing.

The whole doffing time is less than 2 minutes, it is the 1/6 of artificial doffing time, the success rate of taking and discharging is 99.5%, and the automatic generating rate is 100%.

The spun yarn and doffing mechanism are separated from each other, and the whole yarn exchange time is less than 40 minutes.

The roving and doffing matching system can not only reduce the labor intensity of roving doffing workers, but also benefit the quality of semi-finished products. China's "12th Five-Year" development research report put forward that the automatic doffing matching pformation reached 6% target by 2020.

Although the information management of cotton spinning industry is still in its infancy, the improvement of production efficiency is very obvious. The information management system launched by many manufacturers at this exhibition is also a major attraction.

Jingwei soft letter Technology Co., Ltd. Wuxi Jingwei e system, with production as the main line, covers all parts of workshop personnel, equipment, energy, quality, environment, order, production and so on, and realizes information sharing in all links.

According to Liu Lansheng, general manager of Jingwei soft letter company, Jingwei e system can calculate the production capacity of each link (process), accurately predict the input and output of each process, achieve half the material between each process, and even make some enterprises close to zero inventory, thus saving capital occupation, and also playing a positive role in production quality control.

In addition, the prediction of doffing time by the e system can effectively arrange the doffing order, reduce the time of no fault stopping time caused by waiting for doffing, and increase the doffing efficiency by 30%~40%.

Generally speaking, information technology such as Internet of things and ERP has been applied to the whole process of enterprises and industrial chain management, but the overall informatization level of China's cotton textile industry is still relatively low.

At present, more than 90% spinning equipment has not been installed on-line monitoring system such as production, energy and quality in China. The market prospect of textile information is very broad.

Chemical fiber machinery and intelligent logistics become hot spots

There are not many chemical fiber machinery exhibited in this exhibition, but the characteristics of automation and intellectualization are obvious.

Under the new situation, with the continuous innovation research and development of chemical fiber equipment technology, enterprises have higher requirements for the automation level of production lines.

Improve product quality and traceability, reduce labor intensity and operating costs, solve the long-term constraints on the two major bottlenecks in the development of the industry, and promote the sustainable development of the industry.

Therefore, automatic dropping, product quality automatic testing, automatic packaging, and three-dimensional warehouse technology will become the target of large-scale chemical fiber enterprises in China.

At this exhibition, Zhongli Machine Co., Ltd. has introduced its own automatic packaging equipment for chemical filament and silk cake, which mainly includes the upper spindle system of silk car, the weight removal and bagging system, the palletizing system, the top board system, the stacking packing belt system and the silk cake stacking film winding labeling system. At present, the production line has been put into use.

Knitting machine directly hit high speed and high efficiency

Knitting,

The level is steadily improving and new products are appearing frequently.

The high speed and high efficiency computerized flat knitting machine developed by Cixing has a bright spot. The biggest advantage of the product is to achieve high-speed and efficient weaving through the upgrading of the software and hardware of the computerized flat knitting machine, which greatly improves the weaving efficiency.

Tzu's automatic eye sewing system has been successfully developed by Cixing integrated Swiss, Italy and China's three party technological resources. It is also a key product displayed by Cixing company at this exhibition. It realizes automatic stitching of the knitted sweater back road, improves the stitching efficiency and reduces the operator's eye strength, and is a revolutionary product.

The fully automatic intelligent knitted shoe upper machine on display is capable of three dimensional knitting 3D vamp to realize the one-step knitting of knitted vamp. At present, the product has been sold in areas such as Fujian and Guangdong.

Before that, Cixing also set up a Research Institute of Cixing intelligent shoe upper machine in Jinjiang, Fujian, China's shoes capital. It is reported that in the future, a shoe upper Research Institute will be set up in Hebei to further boost the development of the domestic knitting shoe industry.

Jiangsu Jinlong technology has also exhibited the 80 inch three system bottom plate machine, the mosaic three system bottom plate machine, the 3G60 inch dual system bottom plate machine and the computerized flat knitting machine's Internet management and intelligent process software demo.

Digital printing and dyeing breakthrough short board upgrade

Printing and dyeing, at present, China's single station

The intelligent development is better, intelligent equipment can replace manual labor and save labor force, and is also conducive to the control of production cost and production management.

On the one hand, automatic feeding is realized through intelligent equipment, and the consumption of water, electricity and steam is precisely controlled to reduce unnecessary waste.

On the other hand, intelligent system realizes online monitoring and remote diagnosis through ERP, Internet and LAN, which is helpful for order management and process storage.

Jiangsu SEG's new intelligent environmental protection high speed desizing and boiling and bleaching machine not only has the characteristics of high speed, high efficiency, energy saving and environmental protection, its mechanical vehicle speed reaches 110 meters / minute, craft vehicle speed reaches 100 meters / minute, with liquid volume of more than 100%, automatic feeding system, automatic winding device for rolling and falling cloth, and quantitative and metering functions of water, electricity, steam and material, it can uniformly feed, low bath ratio and fast exchange, which is convenient for problem finding and convenient for daily production management.

Changzhou's grand online monitoring system mainly includes 3 main categories: printing and dyeing environmental protection digitization system, energy saving and emission reduction digitization system, and printing and dyeing production intelligent information management and control system.

The launch of the HVMC-15 series intelligent weft finishing machine has pioneered the international leading concept of whole flower technology, and achieved a revolutionary breakthrough in the field of printing and dyeing intelligent equipment in the field of flower finishing, and realized the accurate detection of weft texture of fabrics.

Digital printing is a major feature of this exhibition.

In recent years, digital printing has brought unprecedented personalized experience to textile printing and dyeing industry due to its advantages such as diversification, small batch, customization and short delivery time.

Hangzhou Honghua digital Polytron Technologies Inc product model VEGA3000DT digital printing machine maximum speed of up to 1030 square meters / hour; Owepass series digital printing machine speed up to 60~80 meters / minute.

Hangzhou Kaiyuan Computer Technology Co., Ltd. unveiled its latest rainbow 7 series high-speed industrial digital printing machine and printing and dyeing laboratory dripping machine. As the flagship product of the company, the rainbow 7 series digital printing machine has excellent performance. It carries all kinds of functions such as stainless steel industrial textile sprayer, moisturizing and automatic cleaning, intelligent injection pressure regulation, automatic power supply and cloth collection, efficient drying / color rendering, and closed intelligent automatic ink supply.

The intelligent control technology of open source digital inkjet printing can be used to protect and fully meet the production requirements of 7 x 24 continuous production and 8000 square meters ~20000 square meters per day.

As digital printing gradually breaks through the cost, speed and other deficiencies, many people in the industry believe that it will eventually replace the traditional printing equipment.

Whether it is industrial 4 or China made 2025, it is clear that the new round of technological revolution and industrial change is coming. It will form a historic convergence with China's accelerated pformation of the mode of economic development, and will certainly lead to the great development of China's industry.

As a traditional manufacturing industry, the textile industry is becoming more and more widely used in continuous manufacturing and automation. The online monitoring technology in production process has made breakthroughs. However, in order to achieve continuous operation, digital control, real-time monitoring and adaptive control, and complete artificial substitution, we still need to vigorously develop research and breakthroughs in key equipment and management systems. We still need to steadily and steadily advance from intelligent production lines to digital chemical plants.