Scientific And Technological Innovation Promotes Pformation And Upgrading Of Textile Industry To High-End Intelligent Service

In recent years, technological innovation is driving our country.

Industry to high-end, intelligent, green, service-oriented pformation and upgrading.

The chemical fiber industry has constantly adjusted and optimized its structure. Many outstanding achievements have been made in the field of high-tech fiber. The textile industry has made efforts to achieve international advanced level by innovating technology and improving the processing technology of equipment and machinery.

At the same time, the textile industry and

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The integration of marketing has promoted the pformation of production and operation mode, and has greatly enhanced the level of collaborative innovation, precision manufacturing and meticulous management in the industry.

Known as "textile industry Nobel" textile light 2015 annual textile technology award has just concluded assessment, 146 participating projects show the latest scientific research achievements in various sectors of the textile industry.

"This year's awards are mainly focused on new models.

The preparation, application, upgrading of processing technology, product innovation and development, intelligent equipment, energy saving and emission reduction represent the high level of textile technology today and the direction of textile technology development in the future.

Gao Yong, vice president of the China Textile Industry Federation, said.

Upgrading the value of industrial chain from the source

Recently, an expert group composed of experts from the Chinese Academy of engineering, Yao Mu and other experts, announced that

The main technical indicators and performance of the inner heating fiber developed by Sheng Quan Group have reached the international leading level.

Graphene inner heating fiber is a new intelligent multifunctional composite fiber.

Because of its versatile properties such as antibacterial, antibacterial, antistatic and UV protection, this new type of fiber can be used not only in the field of clothing, but also in the production of vehicle interior decoration, beauty and medical materials, friction materials and filtering materials.

Fiber is the source of the textile industry chain and an important raw material to meet the needs of the textile industry and national construction.

Only with the continuous development of fiber development technology and the expansion of application, can the added value of downstream industries be improved, so as to enhance the value of the whole industrial chain from the source and accelerate the pformation and upgrading of the textile industry.

"In the past 5 years, the hi-tech fiber has developed rapidly in China in the past 5 years. The main high-tech fiber has achieved large-scale production, and some varieties also have international competitiveness."

Wang Yuping, Secretary General of China Chemical Fiber Association.

At present, high performance fibers such as carbon fiber T300, aramid, polysulfonamide, ultra high molecular weight polyethylene and Xuan Wuyan have been commercialization one after another, and new bio based fibers have made breakthroughs.

The remarkable improvement of the functional and differential levels of fiber products not only provides more choices for clothing and apparel fabrics, but also opens up a vast space for the field of industrial textiles.

Industrial textiles are an important direction for the structural adjustment and pformation and upgrading of the textile industry, and a new growth point for the industry.

Industrial textiles require high technology content, so the development of industry is closely related to the development of high-tech fibers.

"For example, the application research, raw material survey and market development of basalt fiber in China have been in the forefront of the world.

At present, this high-performance fiber has been applied to road reinforcement, railway subgrade, ship and automobile parts. China has become the largest production country and consumer market of basalt fiber in the world.

Wang Yuping said.

Despite the acceleration of industrial development over the past two years, the proportion in the textile industry has reached 25%, but there is still a big gap between the 50% level and the average level in developed countries.

In order to promote the applied research and market development of high-tech fibers, the China Chemical Fiber Association launched the "China fiber fashion trend release" in 2012.

Data show that the average sales profit margin of the continuous finalists is over 18%, which is 4.8 times the average sales profit of the industry.

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Improve production technology level and efficiency

At the beginning of this year's National Conference on science and technology awards, "the complete set of technology and equipment for automatic dyeing of cheese yarn" was awarded the first prize of national science and technology progress.

This is also the first time that Shandong Kangping Na Group Co., Ltd. has fully realized the automation and industrialization of textile printing and dyeing all over the world.

The technology and equipment of digital automatic dyeing of cheese are jointly developed by Shandong Kangping Na group and Machinery Science Research Institute and Shandong Lu Tai Limited by Share Ltd.

The equipment has been fully automated, and the passing rate of dyeing has reached over 95%, 5 percentage points higher than the international advanced level, and the process stability and production reliability increased from 57% to 95%, which provided important technical support for improving the high quality manufacturing and green production of textiles.

In recent years, new breakthroughs have been made in the key equipment of China's textile process, and the design and manufacturing level of textile machinery has been greatly improved. More intelligent and precise textile equipment has greatly improved the textile basic processes such as spinning, spinning, weaving, printing and dyeing, and nonwovens. It has brought about the improvement of labor efficiency, and has also promoted the pformation and upgrading of the textile industry.

For example, the key equipment of mechanical and electrical integration of chemical filament spinning, large capacity polyester staple fiber complete sets of equipment, new type blowing carding machine, automatic winding machine and other cotton production lines, the mechanical and electrical integration jet and rapier looms have been mass produced, and some products have reached the international advanced level.

Spunbonded, melt blown, spunlaced nonwovens equipment, computerized jacquard weft knitting machines, computerized automatic flat knitting machines and other knitted equipment have been put on the market.

At present, the domestic market share of domestic textile equipment has reached over 70%, and 1/3 of the textile enterprises above Designated Size have reached the international advanced level. The mechatronics of textile equipment has developed towards intelligence, modularization, networking and systematization.

During the "13th Five-Year" period, the 5 sets of technologies needed to speed up the promotion of the whole line of cotton textile intelligent equipment, chemical fiber filament weaving production line, knitting production automatic production line, printing and dyeing automation production line and garment production process automation line.

Gao Yong said that after the popularization of these technologies, labor productivity can be greatly improved, and the promotion of the industry will be very significant.

Building industrial innovation capability in all directions

"We did two main tasks last year. First, we tried the full automatic packaging equipment, and reduced the original 8 pairs of socks stocking production to 2 people.

The second is the ERP system. The whole system application makes the efficiency increase by 35%, and both internal and external sales can achieve zero inventory. "

Hong Dongying, chairman of Zhejiang's Dan Jia group, said.

The company is a leader in China's socks industry, producing about more than 200 million pairs of socks annually.

At present, in the textile industry, more and more enterprises, like the group of Dan Jia, actively take the initiative to try to integrate the two technologies.

By leveraging "made in China 2025" and "Internet +", accelerating the integration and innovation of the new generation of information technology and textile industry has become the general trend of the industry development.

"Intelligent manufacturing in textile industry includes three aspects: intelligent equipment, intelligent operation and intelligent products."

Sun Ruizhe, vice president of China Textile Industry Federation, said that intelligent equipment is to realize machine replacement, improve labor productivity and realize flexible manufacturing; intelligent operation includes intelligent production and intelligent management, building intelligent manufacturing production line and digital chemical plant, integrating all links of supply chain, design, production and sales, establishing cloud factory and realizing e-commerce; and intelligent textile product is the direct application of information technology in textile terminal products.

It can be said that in the direction of intelligent manufacturing, the integrated development of the textile industry and the Internet and information technology is a comprehensive and multifaceted way. It is a comprehensive pformation of the overall production and operation mode of textile enterprises, and will greatly enhance the level of collaborative innovation, precision manufacturing and meticulous management in the industry, thus promoting the pformation of the textile industry to high-end, intelligent, green and service oriented industries.