What Do You Think Of Fujian Textile'S "Machine Change" Fever?

In recent years, global textile production capacity, domestic and foreign market demand reduction, and increasing labor costs and recruitment difficulties have plagued people in the industry.

The textile industry of industrial representatives is facing a bottleneck of development.

In response, Fujian actively followed up the strategy of "industrial 4" and "made in China 2025", and introduced preferential policies to encourage enterprises to deploy new automatic equipment. Through the implementation of the technology pformation project of "machine replacement", the production process was intelligentized and became the important weapon for pformation and upgrading of textile enterprises.

Intelligent production process

A few days ago, Fujian Shen Yuan new material Co., Ltd. and the world's top Holland Dsm company signed the technical license agreement of the two phase project of caprolactam to accelerate the construction of the largest caprolactam production base in the world. This month, the most advanced automatic high-speed production line of the domestic nylon industry will be officially put into use in Fu Jian Jingfeng Technology Co., Ltd., and the new horn of "machine changing jobs" will be sounded.

With the disappearance of demographic dividend, it is difficult to recruit workers and become expensive workers.

Against this background, many textile enterprises actively implement the "machine change", in order to upgrade, improve quality and increase efficiency.

Changle, Jinjiang and other counties (cities) are the main gathering place of Fujian's textile industry.

Changle Liheng nylon Technology Co., Ltd. is making full efforts to build the world's largest polyamide polymerization and spinning production enterprise.

According to Chen Lijun, deputy general manager of the company, because the semi-automatic new equipment was applied, the number of workshops decreased by more than 50%.

Similarly, in Jinjiang Longfeng company, automation reform is also being carried out drastically.

In the first phase of the new industrial park in Dragon Peak, the Jintian loom imported from Japan runs at a high speed. 1 people look at 100 equipment, and the workshop is streamlined.

According to the introduction, the traditional production plants of these more than 1000 water looms almost have about 700 people to maintain normal operation, but now only 200 people are needed.

There are many such enterprises.

As a matter of fact, as early as the factory expansion in 2011, the plan of "machine change" was started.

The automatic packaging line is only the first step in this regard. At present, the packaging of other specifications of the company and the development and introduction of automation equipment for the previous process are also on the agenda.

Insiders say that "machine change" not only solves the shortage of employment, alleviates the pressure brought by the continuous rise of labor costs, but also improves the efficiency of production and reduces the cost per unit time, thereby increasing the profit margin.

Industrial breakthrough

"Since the beginning of this year alone, more than 30 new products have been launched.

Among them, nylon cool yarn, flat yarn, polyester filament and other special products are welcomed by the market. The added value of products is more than 10% higher than that of conventional products.

The person in charge of a textile enterprise in Changle.

It is understood that through the "machine change", many textile enterprises taste the sweetness.

In the first two quarters of this year, sales of Fujian Xin Gang Textile Machinery Co., Ltd. increased by 10% over the same period last year.

The "predecessor" of Xin Gang spinning machinery company is Changle Hang Kong knitwear Co., Ltd., under the guidance and support of the government, the enterprise extended the industrial chain to the upstream equipment manufacturing, founded the Xin Gang spinning machinery company, and independently developed the domestic warp knitting machine, breaking the situation of the warp knitting machine relying on imports.

At present, the production of warp knitting machine occupies 60% of the national market.

As a leading textile and fiber enterprise in Jinjiang, Zheng Qi high fiber group of Fujian Jinxing group introduced the first automatic packaging equipment in Fujian chemical fiber industry in 2014. According to the capacity of nearly 400 tons a day, nearly 120 employees were saved in the packaging process, and the quality of product packaging also improved.

In Shishi, the application of industrial robots has become an important highlight in the pformation and upgrading of enterprises, and its effect is more than expected.

Shishi garment industry started the application of industrial robots last year.

It is understood that before the work of garment production, 2~3 workers are required to spread cloth. First, cloth is stacked into 50~200 layers. Each worker is forced to use his hands or sticks to smooth it.

The use of robots instead of artificial cloth not only greatly reduces the labor intensity of workers, but also improves the production efficiency.

"Machine change" to replace the new kinetic energy.

Data show that in Changle, more than 85% of cotton spinning enterprises in the country have reached the leading level in the country. The "machine change" has reduced the level of employment from 58 to 36 yuan per 10000 yuan, or nearly 40%.

"Under the same conditions, the new automated production line will reduce labor consumption by about 50%, reduce energy consumption by about 30%, and save 800 yuan per ton of nylon filament, greatly improving production efficiency."

The head of a textile enterprise in Changle said.

Enhancing the endogenous driving force of industry

Insiders pointed out that the textile industry is a labor-intensive industry. With the gradual disappearance of China's demographic dividend, pformation and upgrading is imperative.

Mechanization, automation and intellectualization have become an effective way to pform traditional industries, promote industrial pformation and upgrading, reduce staff and increase efficiency and ease recruitment difficulties.

Especially in the textile and garment production process, the production and process optimization is insufficient. Through the "machine change" to improve the application level of industrial control and control, as soon as possible to upgrade the industry's information technology level, is essential for industrial upgrading.

"The traditional development mode which relies on resource consumption and continuous investment of labor force has been difficult to continue. With the development of national economy into the new normal, the endogenous driving force of the textile industry must be constantly enhanced."

Fujian textile industry association responsible person said.

It is understood that the government of Fujian, Quanzhou and Jinjiang has successively introduced a number of measures to encourage enterprises to purchase automation equipment.

The Jinjiang Municipal People's government put forward several opinions on promoting the healthy development of textile and footwear enterprises. The textile and footwear enterprises invested more than 500 thousand yuan in the intelligent pformation, and the capital subsidy was granted to 10% of the actual pformation cost, with a maximum subsidy of 1 million yuan.

Last year, Jinjiang started related work to promote the intelligent pformation of traditional production lines.

For textile enterprises, "

"Hot" also needs to be divided into two parts. The replacement of machines may be an opportunity for some enterprises, but the upgrading of equipment digitalization and intellectualization is more difficult, and the integration of process flow to the whole production process is more challenging.

In this regard, experts pointed out that textile enterprises should adjust measures to local conditions, not necessarily one step in place.

In particular, we should constantly optimize the differentiation of our products through technological innovation.

Related knowledge

In the first half of this year, the industrial added value of textile enterprises above Designated Size in Fujian increased by 11.4% over the same period last year, 4.6 percentage points higher than that of the same industry in the whole country.

The total business income of Enterprises above Designated Size reached 1036.62 billion yuan, an increase of 7.7% over the same period last year, which is 2.3 percentage points higher than that of the same industry in the whole country. The total profit realized was 11 billion 300 million yuan, an increase of 12.9% over the same period last year, which is 3.5 percentage points higher than that of the same industry in the whole country.