Smart Storm Is Coming! Sewing Equipment Manufacturing Industry Is Gradually Becoming Intelligent.
Accelerate the pformation from manufacturing to service, Xiang Zhihui
Transformation
It is necessary to form an omnidirectional service innovation system guided by policy, industry as a link and enterprises as the main body.
As far as industry and enterprises are concerned, they not only require enterprises to change from product centered to customercentric, but also need to speed up the integration of the two technologies, and carry out digital based design, network collaborative research and development, personalized customization, flexible manufacturing, remote diagnosis and maintenance, and modern supply chain management.
In addition, it is necessary to establish manufacturing service standards, reorganize and optimize the original business processes, and further innovate the business service mode, and actively utilize cloud computing, big data and other new generation of information technology to carry out the innovation of business service mode.
Nowadays, the most common words in the textile and apparel industry chain are "industry 4" and "
Internet plus
"And" made in China 2025 ", the most closely related to these words is undoubtedly the pformation of manufacturing industry, intelligent manufacturing and the rapid reaction of enterprises in the textile and garment industry chain, and the industrial mode under the information technology is also undergoing a subtle change. As a part of the textile and garment industry chain, the sewing machine manufacturing industry is no exception showing new characteristics and trends.
Service upgrading and intelligent upgrading
From the 80s of last century to the first ten years of this century, China's garment industry has maintained a growth rate of over 20% or even higher. Now China's economic development has entered a new normal. At the same time, China's garment industry has entered a critical period of pformation and adjustment.
"This requires our garment enterprises to gradually pition from a" no worry "stage to a" slow growth "era. Behind the" slow growth "is the increase in labor costs, raw material costs and other production costs in the apparel industry.
For garment enterprises, whether it is the core competitiveness of reconstituted products or improving the efficiency of enterprises, it is urgent to introduce a large number of efficient and convenient Internet technologies in order to reduce the production costs of enterprises, which depends on the support and support of our sewing equipment manufacturers. "
Wang Zhuo, vice president of the China Garment Association, said, "as a saying goes," workers must be good at their work. "Clothing enterprises hope that sewing equipment enterprises can meet the needs of automation, informatization and intellectualization of garment enterprises at the basic equipment level, and satisfy the comprehensive intelligent demand of garment enterprises to reduce workers, improve efficiency and single station functions.
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Clothing industry
With the upgrading of the infrastructure, Yang Xiaojing said: "China made 2025" has already pointed out the direction for the development of the industry, that is, innovation driven, quality first, green development, structural optimization, and people-oriented.
The plan clearly puts forward, guides and supports the manufacturing enterprise extension service chain, from the main product manufacturing to the provision of products and services, encouraging manufacturing enterprises to increase service links, developing customized services, life cycle management, network precision marketing and online support services, and supporting qualified enterprises to pform from providing equipment to providing system integration general contracting services, providing products to provide overall solutions, encouraging the dominant manufacturing enterprises to fission professional advantages, and providing professional services for the industry through business process reengineering.
This undoubtedly points out the direction for the development of sewing equipment industry.
According to Yang Xiaojing, the sewing machinery industry in China is in a period of deep adjustment. From the first half of the year's statistics, the total output value, sales revenue and profits of the industry have declined in varying degrees, and the downward pressure on the development of the industry has continued to increase.
However, at the same time, the new sewing equipment represented by the template sewing machine and automatic sewing unit is booming in the user industry. The special machines represented by button fastener, keyhole machine, sewing machine and so on continue to grow. The multifunctional household sewing machine is firmly pushing the sewing machine back to the family at the rate of over 20% growth.
It is not difficult to see that the upgrading of sewing equipment manufacturing industry has become the direction for enterprises to seek breakthroughs under the new normal, and the breakthrough is based on the direction of the breakthrough.
Big data
Cloud computing and other information based on service upgrading and intelligent upgrading.
Providing personalized intelligent products
The upgrading of manufacturing industry provides a good opportunity for service pformation.
According to Yang Xiaojing, the sewing machinery industry in China accelerated the pace of industrial upgrading in 12th Five-Year. The proportion of mechanical and electrical sewing equipment increased from 20% at the end of 11th Five-Year to 46.5%. The proportion of sewing machine in the sewing machine increased from 36.5% to 64%, the number of scale enterprises increased by 13.5% compared with the end of 11th Five-Year, and the proportion of scale enterprises accounted for the whole industry increased from 52% at the end of 11th Five-Year to 60% at present.
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The manufacturing mode shows the trend of digitalization, networking, intellectualization and greening. Information communication technology, advanced intelligent control technology, Internet of things, and big data management technology are rapidly applied in the industry. Sewing machinery products are being upgraded rapidly from automation to intellectualization. A number of successful sewing machines such as automatic template machines and automatic sewing units, etc., indicate that the industry is carrying out the curve overtaking, and initially has the ability to lead the development trend of international sewing machine technology characterized by information technology. The extension equipment of automatic sewing machines, automatic cutting machines, automatic hanging systems, ironing systems and other industrial chains is gradually expanding to high-end fields such as industrial textiles, home decoration, automobile decoration, aerospace and other high-end fields. At present, the new generation of technology revolution represented by information network technology has subverted the traditional mode of manufacturing production and industry.
"We firmly believe that the sewing machinery industry in China is fully capable of making full use of the opportunity of intelligent pformation and completely getting rid of the following mode in technological innovation, taking the lead in developing intelligent sewing mechanical systems and intelligent sewing solutions based on the Internet and the Internet of things.
In advanced manufacturing, high precision machining machine tools and intelligent manufacturing technology with intelligent manipulator and robot are used actively, and the level of personalized design and customization is continuously promoted, and the value chain of manufacturing industry is accelerated to the service extension.
China Sewing Machinery Association Secretary General Yang Xiaojing said.
For sewing equipment industry, service pformation is the only way to upgrade manufacturing industry.
In the past 90 years since the first domestic sewing machine came into being in 1927, especially in the past 20 years, China's sewing machinery has developed rapidly, and a relatively perfect production pattern has been built up, which links production and marketing with each other, integrates zero with each other, produces research and research, and coordinates with science and technology, and develops jointly with different ownership enterprises.
At the same time, the rapid development also brings about many problems, such as an increase in the number of enterprises, overcapacity in the industry, uneven product quality and management level, and irregular market competition.
In recent years, domestic clothing, shoes and caps,
Leatherwear
The demand for the traditional downstream industries, such as bags and bags, has shrunk, personalized and customized demand has increased. User groups are no longer satisfied with the products themselves provided by enterprises, but also pay more attention to the services and functions associated with products.
At the same time, the disappearance of demographic dividend has led to the weakening of comparative advantage in China's manufacturing industry, the increasingly fierce competition in the industry, and the smaller profit margins. It also requires enterprises to pay more attention to the high-end links such as customer-oriented services, marketing services, logistics services and training services, and continuously increase the input of service elements.
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