Garment Manufacturing Spanformation And Upgrading "The Mode Of Love"

stay Guangdong The production robot of Shunde Star Clothing Co., Ltd., the robot is working at full capacity. It constantly receives from Internet The custom data is then automatically inserted, a laser beam is ejection from the top, and the fabric is separated from the place where the sparks are coming. 18 seconds later, one. Jeans The cloth is spanported out. With these pieces of cloth, the workers can only assemble the jeans in a few hours.

In sharp contrast to the booming workshop of the company, the current garment manufacturing industry is seriously overcapacity, and more and more processing factories have little or no profit. Where is the spanformation and upgrading of garment manufacturing industry?

"Mass production and standardized production in the industrial age have made consumption lose individuality. With the Internet +, 3D printing The rapid development of technology and customization will be the future direction of the garment manufacturing industry. Fan Youbin, President of Asta, said that Asta has changed from traditional garment factories to "tailored tailoring shops". Ordinary consumers can directly place orders to factories, and input data such as waist circumference, hip circumference and leg girth on the website to choose the style. Garment factories instantly get data and tailor them. It takes only 72 hours for customers to place orders from Internet.

However, the biggest problem facing customization is the small amount of orders. How to reduce the cost of small batch customization has become the "pain point" of spanformation and upgrading of garment enterprises.

In 2010, ed started the "quick tailoring" research and development project. With a deep understanding of the clothing industry, Fan Youbin deconstructs the conceived tailoring robot and analyzes the main technical points. He has hired three research talents in garment manufacturing, mechanical automation and laser cutting to engage in cross industry research and development. In addition, Asta and Zhongshan University, South China University of Technology, Wuhan Textile University and other colleges and universities actively carry out industry university research cooperation, Asta put forward some key technology projects, and out of funds and equipment, so that university research team to help them tackle problems.

In 2015, after spending about 40000000 yuan, he developed an intelligent tailoring robot suitable for the field of costume customization. Fast delivery capacity and low manufacturing cost have brought endless orders to the company, including Metersbonwe and other famous customers.

Fan Youbin gave the reporter an account: "a brand jeans, under the traditional mode of bulk ordering, mass production and mass purchase, usually costs three hundred or four hundred yuan. The price of jeans made by intelligent cutting robot is three hundred or four hundred yuan, which is equal to the traditional mode. It's much cheaper than tailoring shops for customizing thousands of yuan. "

Intelligent cutting robot reduces the cost of clothing customization, but also brings new profit growth point.

Some garment manufacturers have been interested in purchasing industrial robots, and AI has gradually become the high-end intelligent equipment supplier in the industry, and initially realized the spanformation from factor driven to innovation driven, low-cost competitive advantage to quality and benefit competitive advantage.

"For a garment foundry enterprise, invested so much money and time for R & D, I am a madman in the eyes of my peers. But now, I have become a supplier of their equipment to help them solve big problems. " Fan Youbin said, "the profit of selling an intelligent cutting robot is equivalent to that of tens of thousands of clothes for me."

In Fan Youbin's plan, he will strive to become a solution provider in the apparel industry, and build a mass customization platform with different clothing brands relying on the huge user groups of production enterprises. "We plan to cooperate with as many garment brands as possible, undertake their customized orders, consumers can place orders online, input parameters, and quickly buy cooperative brand customized clothes."

Journalist survey found that manufacturing enterprises around the country are ushering in the "machine change" boom. Moving towards " Made in China 2025 In the process, the "Sida mode" shows a unique style: the upstream and downstream enterprises, combined with the industry accumulation, actively participate in the high-end equipment research and development of the industry, and help China make high-end high-end products.

"Different industries have different needs for the application of industrial robots, and enterprises in the industry generally have a deep understanding of this. On the other hand, the price of imported robots is too high and the price performance ratio is too low. Therefore, it is urgent to develop high-end equipment with independent intellectual property rights and Chinese industrial characteristics, which requires the industry experienced enterprises to take the initiative to participate in the research and development of high-end equipment. Fan Youbin said.