What Positive Explorations Have Been Made By Shaoxing Entrepreneurs In The Trend Of Dyeing And Finishing?

Since the beginning of the year, the printing and dyeing upgrading in Shaoxing has been continuously improving, and the production, production, merger and reorganization, and stage acceptance have been suspended.

What are the positive explorations of Shaoxing entrepreneurs who are in the direction of green high-end and world class, in the trend of dyeing and finishing? From these explorations, we also reveal the direction of enterprises in the post printing and dyeing era.

Zhu Yumei, chairman of Zhejiang Jiahua printing and dyeing Co. Ltd., told reporters in the interview that Jiahua dyeing and printing directly demolished the steel shed, the soil building and the warehouse 41700 square meters, plus the economic loss of about 40000000 yuan.

During the acceptance of printing and dyeing improvement in Keqiao on May 26~29, Jihua printing and dyeing passed the inspection smoothly.

The performance of Jiahua printing and dyeing in this dyeing and finishing is just a microcosm of many enterprises in Shaoxing's printing and dyeing town.

In the face of this unprecedented printing and dyeing major renovation, Zhu Yumei's attitude is very clear: "although the company has suffered a lot of economic losses in the renovation activities, the company has been established for 11 years, and this opportunity is used to upgrade and upgrade production environment, technology, staff management and fire safety, so as to improve production performance."

Like Jiahua, the printing and dyeing enterprises that actively cooperate with renovation and upgrading are not few.

According to statistics, in the "sword" campaign, the printing and dyeing enterprises in Keqiao District invested 1 billion 500 million yuan in technical renovation for environmental treatment and equipment upgrading, demolishing illegal construction area of about 1100000 square meters, eliminating backward equipment 2023 sets, and carrying out staff training for about 51500 people.

In Shaoxing, where the private economy is exceptionally active, the spirit of reform and innovation is always surging in accordance with the current situation.

Faced with the pain of the pformation of the whole industry, local printing and dyeing enterprises are actively exploring solutions.

In order to achieve the goal of green high-end and world-class in Shaoxing's printing and dyeing industry, we should strive to innovate, change the traditional way of thinking, and benefit from equipment, technology and management.

Explore one: spend heavily on the introduction of international high-end equipment

"From the perspective of industrial development, the printing and dyeing industry in Shaoxing has strong vitality.

Now the printing and dyeing industry has a relatively high demand for environmental protection. Enterprises must strictly control all aspects of production control in line with the trend of the industry, especially in environmental protection equipment and technology to achieve the leading level.

Modern Zhejiang Province

Hu Keqin, President of the Industrial Research Institute and President of Zhejiang printing and dyeing industry association, said.

Sewage, waste gas, fire fighting and illegal construction can be regarded as the core of this storm in Shaoxing.

Jihua printing and dyeing, in order to desalinate the smog produced in the production process, specially introduced an efficient exhaust purifier at the price of 1 million yuan per unit to protect the atmospheric environment and ensure the safety of production.

At the same time, the anti fouling membrane of the sewage pond is covered, and the foul air of the antifouling pond is released to influence the ambient air quality.

Like Jiahua dyeing and printing, Zhejiang Lego printing and dyeing Co., Ltd. has spent heavily on the introduction of Shaoxing's first "water free dye vat" from Switzerland.

According to Wang Huaming, chairman of Zhejiang Lego printing and dyeing Co., Ltd., although the price of the device is as high as about 2800000 euros per unit, once it is put into operation, it can not only reduce fuel consumption and improve printing and dyeing efficiency, but also do not need water and steam in dyeing.

In response to the industry's requirements for energy saving and environmental protection, and promoting the green development of enterprises, in recent years, Lego has invested hundreds of millions of yuan in printing and dyeing environmental protection facilities.

As the first production enterprise in Binhai dyeing and printing industry gathering area, and also the local printing and dyeing benchmark enterprise in Shaoxing, Shaoxing Ying Feng Textile (printing and dyeing) Co., Ltd. invested 300 million yuan at the beginning of its establishment, imported advanced equipment from Germany and Korea, and invested 20 million yuan to import the automatic full-scale dye scale material system with a precision of 0.01 milligrams to build a first-class new energy saving and environmental protection intelligent enterprise in China.

Explore two: industry university research cooperation research and development of energy saving and environmental protection technology

Sewage treatment is one of the most difficult problems that restrict the green development of the traditional printing and dyeing industry.

Hu Keqin said in an interview that at present, the Zhejiang Textile Industry Research Institute is actively developing and promoting dyeing and printing technology and process with less water and no water in joint universities and enterprises, so as to reduce the production of sewage in the printing and dyeing process, and once the production of anhydrous technology is put into production, it will directly kill the sewage from the source.

In fact, some local scale printing and dyeing enterprises in Shaoxing have been researching and promoting low energy consumption environmental protection technology in recent years.

Zhejiang red green blue textile printing and dyeing Co., Ltd. jointly developed by Shaoxing University, "the key technology and industrialization of nine color separation and wide gamut color printing based on universal color paste" project has notable effect in energy saving and emission reduction.

In the production process, the utilization rate of color paste can be increased by more than 39%, and at the same time, 12% of water consumption can be saved, thus effectively solving the environmental pollution problem of residual colorants.

Fu Shuangli, chairman of Shaoxing Ying Feng Textile (printing & dyeing) Co., Ltd. believes that the future development of printing and dyeing industry will surely focus on low energy consumption, product technology innovation and meticulous management.

Ying Feng has focused on R & D and innovation of production technology and management since a few years ago.

"At present, Ying Feng has many patents in the production process, including water free and water saving printing and dyeing process, nylon dyeing process, automatic control system for the exhaust humidity of the molding machine, automatic water absorption device before rolling, etc."

Fu Shuangli told reporters, "for example, the automatic control system for the exhaust humidity of the molding machine has effectively solved the problems arising from the experience of the operator in opening and closing the exhaust fan, which has stabilized the product quality, reduced the defective product rate, improved the production efficiency, and achieved a high degree of automation."

{page_break}

Explore three: meticulous management to improve production efficiency

In the post printing and dyeing era, enterprises should change their traditional mode of thinking and strive to benefit from management.

"Every link in the development of enterprises is closely linked. For example, in this renovation, the company introduced some modern high-end equipment, which is more stringent for the operator than before, which puts forward higher requirements for the quality of workers."

Zhu Yumei said frankly.

For this reason, Zhu Yumei led the company management to carry out all-round mobilization and training for the company staff, while rectifying the staff and improving the quality of the staff.

"When the company's production environment and technology and equipment are upgraded, the quality and image of employees should be followed up simultaneously."

Zhu Yumei said.

Like Jiahua printing and dyeing, Ying Feng Textile also attaches great importance to company management.

Fu Shuangli told reporters that at the beginning of this year, Ying Feng had fully launched 6S management, invested nearly one million yuan, and invited a famous business management group in Taiwan to strengthen internal management and enhance the overall quality of employees through "come in" and "send out" channels, so as to improve the production efficiency of enterprises.

It is reported that in the pilot workshop of Ying Feng, since the implementation of 6S management, the staff size has been reduced by 25%, the product quality has increased by 15%, and the profit space has increased by 4%.

Lego printing and dyeing is also at the forefront of automation management.

It is understood that in Lego's workshop, from the order, steaming, scheduled, cylinder, cylinder, set out to the library and so on the 17 procedures of the assembly line has installed a computer, which process problems, the system will send text messages to remind and correct.

At the same time, in automatic inspection packaging, all cloth is marked with two-dimensional code and customer name, cylinder number, variety, specification, color number and other information, so that information can be traced throughout the whole process, while reducing labor costs and improving production efficiency.