Shock Fiber Cotton Spinning: Talking About The Maintenance And Maintenance Of Carding Machine

It is the core of the five basic management of the cotton mill. We must establish a scientific and effective equipment management mechanism, increase the daily management of equipment, combine theory with practice, and formulate a plan for the maintenance and maintenance of the equipment scientifically and reasonably.

Carding is the "heart" of cotton spinning. This article discusses briefly the maintenance work of BC05 and TC5-1 carding machine.

The maintenance and maintenance work is mainly divided into three parts: daily inspection, car maintenance, and clothing management.

Nationwide participation in comprehensive spot check

Spot inspection means checking the important parts of equipment according to a certain standard and cycle, so as to find out the hidden troubles and repair them in time, so as to lay the foundation for the safe operation of the equipment.

The premise of the inspection is that the carding machine is chartered to the people.

The BC05 and TC5-1 carding machines are highly intelligent, and the reason for each breakage of the sliver quality, production efficiency and TC5-1 can be viewed on the operation panel.

Therefore, the workers must check the parameters displayed on the screen every day, check whether the equipment has sound, whether the belt is worn, whether the channel is hanging, whether the fuel tank has leaking oil and whether the screws in the main parts are loose.

BC05 carding machine has a big defect compared with TC5-1 carding machine, that is, BC05 carding machine can not query historical fault records on display screen. This will bring some difficulties to the inspection staff.

Therefore, it is suggested that a fault record book be hung on each carding production line, and the operator can fill in the fault record book of the low efficiency machine or the broken machine's fault table, so that the efficiency of the spot check personnel can be greatly enhanced.

Some people think that spot inspection is the task of a maintenance worker and has nothing to do with the operation personnel.

In fact, this view is wrong.

For example, the top hood of the TC5-1 carding machine is easy to accumulate short linen. If the driver does not check this position before driving, it will easily cause the stab roller to die.

Therefore, only people participating in spot inspection can reduce the failure rate of equipment.

Maintain your car and maintain it.

Wiping is one of the important tasks of condition based maintenance. We should inspect the abnormal state of carding machine through ear inspection, visual inspection, hand feeling and nose, etc., or listen to the reflection of the car stop workers.

The main contents of the maintenance of the carding machine are: cleaning the inside and outside surfaces of the machine; checking whether the belt or belt pulley is worn; check whether there is oil leakage in the fuel tank, whether the bearing is short of oil; check whether the sensors are normal in all parts; clean up the fiber pfer and impurity removal channels, make the channel clean and smooth; remove the easy sticky parts of elastic card clothing, doffer clothing, and some fixed flat clothing.

BC05 carding machine and TC5-1 carding machine's overall dust collection system is relatively perfect, and all operations are driven by toothed belt or flat belt pmission, internal cleaning condition is relatively good.

But in order to make the equipment have a high efficiency and spun high quality sliver.

It is still necessary to make monthly vehicle maintenance plan and implement it strictly.

For BC05 and TC5-1 carding machines, there are at least two cycles per month for each carding production line.

And do a good job on the maintenance of the machine to record the car, to prevent leakage, do more, let the car maintenance to achieve regular.

In addition, in addition to the relatively large amount of impurities and filament in raw materials, it is also necessary to shorten the cycle of vehicle maintenance.

It is not difficult to wipe a car, but it is not easy to keep the car in place. This requires the maintenance personnel to be meticulous and persistent.

If the card clothing is well managed, good yarn can be spun out.

To maintain a good card clothing condition is a prerequisite for carding machine to ensure good combing efficiency. It is necessary to establish and improve the management system for the use and maintenance of card clothing in combination with the actual situation of the enterprise.

First of all, there is a detailed grinding or replacement record for the cylinder linen, doffer clothing and movable cover clothing on each machine.

According to the varieties of raw materials, the maintenance cycle of these card clothing should be determined. The cycle management of card clothing should not be determined by time. Based on the output and the actual situation of the card clothing, the next cycle maintenance plan of each needle clothing should be determined, so that the card clothing will always have a good working condition.

In order to strengthen the carding and improve the yarn strength, BC05 and TC5-1 carding machines are equipped with some fixed carding elements. The quality of the carding elements of these fixed carding elements also has great influence on the carding quality.

At the same time, it is necessary to ensure the accuracy of the process and prevent the movement.

The management of card clothing is far from enough. We also need to ensure that the clothing is not damaged in the daily production process. A slight injury to the clothing will greatly affect the quality of the sliver, which will bring economic losses to the enterprise.

Therefore, auxiliary clothing maintenance is very important.

Do a good job in the management of reused raw materials.

Most of the clothing damage is caused by foreign matter in the raw materials, especially in the raw materials. Therefore, it is necessary to strengthen the management of recycled raw materials.

Keep the sensitivity of the sensor.

Both BC05 and TC5-1 carding machine are equipped with metal detection function. The maintenance worker should check the sensitivity of the metal detector of the responsible machine, including the self stopping and breaking back stop, and find the problem is repaired in time.

The latest TC5-1 carding machine is equipped with T-CON detection function. When the metal enters the carding area or the carding area is too narrow, the machine will alarm and stop. This is a very good testing method to protect the clothing damage. It must be carefully maintained and kept normal open.

The temperature and humidity of the workshop have a great influence on the performance and service life of the card clothing, especially in production.

In the polyester / viscose blended workshop, improper temperature and humidity control can easily cause the pressing roller to return to flower and damage the clothing.

In order to ensure the safe and stable operation of production, we should prevent all accidents and do well in the maintenance and maintenance of equipment and reduce the failure rate of equipment.

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