High Quality Development: Zhen Lun Cotton Spinning Won The 2017 Suzhou Quality Management Excellence Award.

Honor hour

In April 13th, the Suzhou municipal government held the meeting of the city's market supervision work in 2018. It was awarded the "2017 Suzhou Quality Management Excellence Award" by Suzhou municipal government.

This is the two consecutive award from the 2016.

Conference site

Suzhou mayor quality award and quality management excellence award is the highest quality honor established by the municipal government. The award-winning enterprises are highly qualified in the industry with high quality management and outstanding achievements management.

After a series of selection and pre assessment, a total of 22 enterprises in Suzhou eventually entered the field evaluation process.

Through the comprehensive evaluation of the expert group, 5 enterprises in the city were awarded the mayor quality award of Suzhou, and the 10 enterprises were awarded the Suzhou Quality Management Excellence Award in 2017.

Zhen Lun cotton spinning is the only provincial intelligent demonstration cotton spinning enterprise in Suzhou. It has won the Suzhou quality management excellence award again.

Adhering to this enterprise value, since the introduction of excellent performance management in 2013, focusing on the idea of "focusing on spinning a good yarn", the company has always attached importance to quality management, constantly explored advanced quality management methods and models, established an effective quality management system and regulatory system that conformed to the actual conditions of enterprises, and formed a self improvement and continuous improvement mechanism.

Remarkable achievements have been made in innovating quality management, improving quality level and brand building.

After years of ploughing, all kinds of high quality green yarn produced by Zhen Lun, the brand influence is increasing day by day, and exported to Brazil, the United States, South Korea, Europe and other markets.

In 2017, "Lun Lun" yarn was awarded the "most influential product brand" honor by the China Cotton Textile Industry Association. Its scale of business is ranked first in the world in the regenerated cellulose fiber industry.

Project: Xinjiang Fuli Zhen Lun

Based on advantages, cohesion and high quality development, with the nineteen easterly winds, Zhen Lun will take this as a starting point, create quality brands, give full play to the exemplary role of quality benchmarking enterprises, take quality and strength as enterprises, win by quality, continue to carry out quality improvement actions in an all-round way, and give full play to various advantages of enterprise technology, brand, scale and talents, so as to continuously promote the development of high quality enterprises with comprehensive standardization.

November 15, 2017 Suzhou statement

November 22, 2017 -23 expert group to the Company review

At the first meeting, leaders from relevant departments of Wujiang district and Zhen Ze town came to the company to review the scene.

Heads of departments reply at the scene

Production site evaluation

After two days of on-site assessment, the expert group leaders compared the criteria for performance excellence, and conducted a fair and objective assessment of the seven aspects of the company's implementation of excellence performance management one by one. Combined with the observation of production site, middle level discussion, staff discussion and other forms, the expert group made comprehensive comments on the achievements achieved in the implementation of performance excellence management and the need for improvement.

Expert review panel on excellence performance management

The panel reviewed the five advantages of the company in its development.

First, marketing advantages

Focus on high-end regenerated cellulose fiber

Production, according to

Characteristics, regional characteristics,

Characteristics, characteristics of products, four dimensions of market segmentation, the layout of the target market, the formation of sales network advantages, customization, personalized products and services to meet customer needs, win the middle and high-end customer groups, forming a group of recognized brand of shock fiber, the quality of reliable customer loyalty.

Over the years, Zhen Lun has carried out the idea of "making the best brand, making the market bigger and making the best production". Following the principle of "early, first and fast", we have talked about the modern service tenet of "being honest, doing things, doing things with good intentions, and serving the good things". The service mode of "quality first, customer first" has formed a good market reputation.

Zhen Lun brand has been a famous trademark of Jiangsu province. The brand of Zhen Lun brand has been famous brand product of Jiangsu province and has been woven by Chinese cotton.

The association awards the honorary title of "the most influential product brand".

Two, technical superiority

Zhen Lun attaches importance to technological innovation and technological development, and regards it as a key factor to maintain the company's core competitiveness.

Zhen Lun is the first enterprise in China to successfully apply regenerated cellulose fiber yarn to water jet looms. It is also an exclusive enterprise that can produce more than 80S and 10S regenerated cellulose fiber siro spinning and Siro compact spinning line at present. It embodies stable and high quality product color, always maintains the leading position in the industry, and has passed the certification of Swiss Oeko-Tex100 eco textile standard system, and has obtained the pass of products exported to developed countries in Europe and America.

The company is a high-tech enterprise. It has 5 high-tech products, including 80S compact Siro spinning viscose yarn, 30S high strength bamboo paddle fiber and siro spinning knitting yarn. It has established the Jiangsu provincial enterprise technology center, and has established close cooperation with Donghua University, Jiangnan University, Nantong Textile Institute, Yancheng Textile Institute, Changzhou Textile Institute, etc., and has established the Zhen Lun Donghua research and development center with Donghua University to carry out the basic research work of the super fine and coarse yarn production research and other products.

The key technology of high and high strength 80S compact Siro spinning polyester viscose blended yarn developed by the company has been awarded the three prize of Suzhou science and technology progress and the three award of China Textile Industry Federation's science and technology progress.

The company has 26 authorized patents, including 5 invention patents and 21 utility model patents.

In 2016, the output value of new products was 78%. The good technical level and innovative ability laid the dominant position in the domestic market.

Three, infrastructure advantages

Zhen Lun has built an advanced domestic production base for regenerated fiber yarns, has an intelligent manufacturing demonstration workshop in Jiangsu Province, and has invested 380 million yuan for the two province integration experimental unit of Jiangsu province. It has equipped more than 550 sets of world-class advanced equipment such as Te Luth Le, Murata, Japan, TOYOTA and other advanced equipment in the world. Through self renovation, it has formed a continuous blowing carding unit, automatic winding, automatic doffing, automatic joint, automatic adjustment of temperature and humidity, intelligent on-line monitoring and testing, and self levelling, so as to achieve the leading position in the country and ensure the stability and consistency of product quality.

On the basis of 6S management at the production site, the whole production and maintenance of TPM is imported, and the mode of self preservation and continuous improvement is formed, which reduces the equipment malfunction and improves the operation efficiency.

Four, human resources advantages

Zhen Lun has formulated the human resources planning, and has identified and determined the ability to meet the needs of different levels of strategy implementation from the dimensions of professional competence, general ability and core competence.

According to the analysis of the existing staff ability to find the gap, take the targeted promotion measures, through the external introduction and internal training, formed a familiar with regenerated cellulose fiber yarn industry, mastering the latest spinning technology achievements, to develop and produce new products to meet the individual needs of various types of users.

The company has established a salary system suitable for the development of enterprises, which has effectively enhanced the enthusiasm of employees.

Through the extensive collection of golden idea solicitation activities among employees, a total of 182 improvement and innovation achievements have been obtained, which has gained more than 600 benefits. These have effectively enhanced staff's sense of pride, sense of belonging and honor, condensed the harmonious atmosphere and improved employee satisfaction, and laid the foundation for the continuous development of enterprises.

The company set up a workshop of skilled teachers headed by Wu Jiankun, through the words and deeds, tackling difficult problems, carrying forward the craftsman spirit, giving full play to craftsman's advantages, training craftsmen, solving many problems encountered in production, and developing a team of skilled craftsmen who master the post skills. So far, the company has 13 senior technicians, 20 technicians and 36 senior workers. One of the senior technicians has been awarded the honorary title of Suzhou model worker, which has effectively supported the company's new technology and high quality development.

Five, production advantages

According to the difference of spinning process such as ring spinning, vortex spinning and siro spinning, Zhen LAN optimized the production process through equipment improvement and process optimization. The quality of the product was controlled by combining online detection and off-line inspection. The production efficiency was improved through rational labor and full production maintenance, vortex spinning and drawing operation, vortex spinning equipment and spinning operation method.

The total labor productivity increased from 381 thousand and 200 in 2014 to 606 thousand and 400 in 2016.

The company has established a strategic partnership with key raw material suppliers to jointly develop differentiated products. Because the cost of raw material procurement accounts for 60-70% of the company's production cost, the company comprehensively analyzes the price trend of polyester and regenerated cellulose fibers, dynamically adjusts the procurement cycle, effectively controls procurement costs, and compares the actual purchasing price with that of CCF during the same period.

Two points for continuous improvement

During the review, the expert group also put forward constructive suggestions and suggestions for the two aspects of the company's information technology and knowledge management.

It is hoped that the company will make full use of information technology to continuously enhance and optimize the company's management level by measuring, analyzing, improving, improving and knowledge management, and achieving excellence from excellence to excellence.

Suzhou City

Quality Management Excellence Award

Shock fiber cotton spinning