22 Seconds To Customize A Pair Of Shoes, The First Intelligent Production Line In China.

Nothing can help a person better than a pair of fitted shoes.

In the past 27 years, Nansha's local listed company, Tian Chong fashion, is doing this, making every woman a fashion and comfort.

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In August 7th, the first intelligent production line in China was officially put into operation. The production efficiency was increased by 40% while nearly half of manual labor was saved.

More importantly, the emergence of intelligent production lines has greatly reduced the cost of customized women's shoes.

At present, Tian creates an average of one hundred pairs of customized women's shoes every month.

As long as the consumer is standing on the foot measuring robot, the laser can collect all the data of the 30 feet in two seconds.

Then pick the ones you like.

The style, decoration details, consumers can have a pair of shoes unique to the world.

Liang Yaohua, founder of Tian Sheng, estimated that by the end of this year, every month

The number can reach 300 pairs.

A good European cowhide is spread out on the table. The computer starts drawing according to the production plan of the day, and a shoe upper is next to a shoe upper. It shows that some edges are directly overlapped, even without cracks.

Under the command of the computer, the robotic arm began to cut the cowhide along the line.

Reporters at the scene saw that the arms of the machine were very stable, and there was no mistake in the cut out of the upper.

"This is the first step in making shoes. It's called cutting.

This link needs 9 workers according to the old production line, and because the manual can not be as precise as the machine, so the waste of cowhide is relatively high.

Now, the leftover bits and pieces of intelligent cutting will be reduced.

Production line responsible person told reporters.

After the material is opened, it is a circular production line, and the senior workers are on both sides of the line.

After sewing a pair of shoes with a needle and thread, they put the basket on the assembly line and the alarm clock will ring.

The computer will automatically deliver the next material basket to them.

After finishing the fabric, the shoes have a prototype, and the workers will put them on the shoe last according to the code number and foot type.

"Shoe last is the soul of shoes."

The person in charge told reporters that a pair of shoes uncomfortable, in the process of making shoes, the most important thing is the rationality and fit of shoe last.

"Our shoe last is produced through a large database ratio, which adds about 2 million data per year, making shoe last more diverse and more comfortable for people."

The shoes that are worn on the last shoes begin to be rubbed and polished by the machine arm "fancy".

"These two steps determine not only the comfort of the shoes, but also the life span. The robot is more stable in quality."

The responsible person said so.

Finally, after sole treatment and disinfection, a pair of market value of more than 800 yuan.

It can be packed and sold.

The person in charge said that after debugging, the efficiency of the whole production line can be increased by more than 40%, and 22 seconds will be able to make a pair of shoes.

Listing: "do not stare at stock prices every day"

Liang Yaohua, founder of Tian Chong fashion, told reporters that the intelligent production line invested 20 million yuan, which was created by Tian Sheng, and most of the key machines and parts were purchased from Italy, an ancient shoe maker.

"Why do we need to make this investment?" Liang Yaohua said. Now many enterprises are unwilling to give up the profits to make such a large production line upgrade. However, Tian Chong is doing things that many people don't want to do. "We have to do it ahead of time. This is the innovative DNA of heaven, and everything we do is for pformation and upgrading."

Reporters at Tian Chong see one of the five brands of booth, there is a custom foot measuring instrument.

Standing up for 30 seconds, you can get a detailed understanding of whether the left and right foot is Rome foot or Egyptian foot, foot length, foot width and so on.

There are all kinds of leather products such as snake skin, frosted, genuine leather and so on. The heel of high heel shoes can also be decided by consumers.

Finally, plus butterfly, bandage, leather buttons and other favorite styles, the world's unique and exclusive women's shoes will be available in half a month.

"Most of the choices we offer consumers are the most popular styles of the season," he said.

The person in charge of the exhibition booth told reporters.

At present, 200 pairs of fashionable women's shoes are born every month in the whole country.

The above intelligent production line is just for this purpose. Only adjusting parameters can produce customized women's shoes with high efficiency.

Tian Chong fashion completed its registration in Nansha in 1991 and listed on the Shanghai Stock Exchange in 2016.

Liang Yaohua told reporters that he would not always stare at the price of Tian Chong, "every day is boring. The long-term upward trend still depends on the pcript we handed out. Behind it, we must keep pace with the times and advance the layout according to the future needs, and the company's value will naturally increase."

Liang Yaohua came to the mainland to work and start business in 1978. That year was just the beginning of reform and opening up.

Liang Yaohua, who came from Hongkong, sniffed at the opportunity. At first, he did electronic work until he came into contact with shoes in 1987. Liang Yaohua decided that he should do more.

"To do well in one life, real and visible."

This is Liang Yaohua's idea.

At that time, most of the domestic shoes were exported OEM.

Liang Yaohua did not want to do the wedding dress for others. He aimed his eyes at the domestic market and decided to start from scratch and become the first fashion woman shoes in China.

"I was thinking of opening a new factory, not knowing that I could learn."

So, when Liang Yaohua returned to Taiwan to study, she gave up the original 2000 person OEM factory in Zhuhai, came to Nansha Tung Chung, opened a new factory of 50 people, registered 11 brands at one breath.

Why did you choose Nansha? Liang Yaohua said that there are opportunities for it. First, because Guangzhou was the fashion center at that time, almost all the fashion items in China were sold from Guangzhou to all parts of the country.

When his friend brought him here, he immediately fell in love with the place and decided to open the factory here.

Looking back now, Liang Yaohua almost trampled on every successful node.

Do women's shoes, register brand, focus on domestic market, come to Nansha.

"In the past more than 20 years, we have been growing steadily every year.

Even if the economic crisis is coming, women's shoes are still selling, and nothing can prevent the women from loving themselves to add a pair of good shoes for themselves.

According to the earnings report, the operating income in 2017 was 1 billion 730 million yuan, an increase of 12% over the same period last year, and net profit of 188 million yuan in 2017, an increase of 60.25% over the same period last year.

As of March 31, 2018, Tian Chong has 1909 stores in the country, and more than 1200 belong to direct battalion.

Liang Yaohua said that Nansha is an important city in the southeast and the northwest.

Today, the construction of the Bay Area in Guangdong, Hongkong and Macau is put on the national level, so that these Hongkong businessmen will have more confidence in the future.

"We hope to stand on the new outlet and do a good job in the new retail business."