How Far Is Keqiao'S Printing And Dyeing Industry?

As a pilot unit in the industrial area, the pformation and upgrading of the traditional textile manufacturing industry and the pformation and upgrading of the printing and dyeing industry in Keqiao Province, the production and marketing profits and taxes of traditional industries are higher than that of the province's traditional textile manufacturing industry. It is difficult to upgrade the textile and printing and dyeing industry. The promotion of intelligent manufacturing and industrial Internet construction is particularly important for the upgrading of our industrial pformation.

From now on, Keqiao daily and Arun mall jointly launch the "green intelligent manufacturing Alan" printing "male remittance", followed by journalists into Keqiao printing and dyeing, and look at embracing intelligent manufacturing, industrial Internet and so on.

Within 1 months, the relevant departments of the provincial and urban areas have been talking about 2 times with some of the Keqiao dyeing and printing enterprises.

Intelligent pformation, industrial Internet and so on. Since this year, Keqiao printing and dyeing industry association has made 4 trips to Xinchang to visit and study the intelligent application of Xinchang traditional industries.

Government, industry and enterprises are so concerned about intelligent manufacturing, which is unprecedented. What are the signals of frequent initiatives? How about the development trend of Keqiao's printing and dyeing industry? Without doubt, in the printing and dyeing industry in Keqiao, the industry of printing and dyeing and intelligent manufacturing have become the direction of Keqiao printing and dyeing enterprises to embrace actively.

After gathering and upgrading, printing and dyeing boss meets new troubles.

A single piece of white cloth can be operated by computer and robotic arm from the beginning of the warehouse.

Into the Keqiao printing and dyeing gathering area, printing and dyeing automation production can be seen everywhere, and even has reached the international advanced level.

Investing hundreds of millions of yuan, powerful enterprises have introduced Germany, Korea, Japan and other world-class automation equipment, and the general enterprises are also one of the most automated equipment in China.

After printing and dyeing in Keqiao, the printing and dyeing enterprises stepped onto the stage of advanced manufacturing.

Data show that the printing and dyeing enterprises from the original high energy consumption, high pollution, high consumption of "eight nation coalition forces" equipment, increased to more than 60% of the international advanced automation equipment, the enterprise's innovation ability has been significantly improved, and the quality and efficiency of the whole industry has continued to rise. In May this year, the printing and dyeing industry profits in Keqiao increased by 5.8% over the same period last year.

"However, from the perspective of the huge output of advanced equipment, the profit is somewhat helpless."

A boss in Keqiao who has been dyeing and printing for more than 20 years says that the investment is large and the profit is small.

How to make a good horse run fast must be fitted with a good saddle.

This year, the boss took the time to spare time, and went to Xinchang with Keqiao dyeing and Printing Association for 4 consecutive visits to visit Xinchang's traditional industries for intelligent manufacturing.

"The same is traditional industries, Xinchang bearings and so on.

The key to success is pforming into an intelligent manufacturing enterprise. The secret is to add information-based intelligent projects to equipment and technology. The comprehensive production cost and labor force consumption decrease greatly, and the quality of the products and the efficiency of the equipment have been greatly improved. This experience is worth drawing lessons from our printing and dyeing industry and enterprises.

The entrepreneur concluded his visit after many visits.

Some printing and dyeing enterprises are eager to make the best use of equipment.

"The industrial Internet is getting closer and closer to our industrial production, but there must be three stages, namely, the automation equipment stage, the information management stage and the intelligent production stage, and the advanced equipment can maximize the benefits."

Zhang Xiaoming, the national "1000 person plan" special expert and director of the textile industry datacenter center of China Textile City Group, has been studying Keqiao textile printing and dyeing big data, and has been tracking the development trend of Keqiao printing and dyeing enterprise industrial Internet for a long time.

He said that at present, they are pilot projects in 3 printing and dyeing enterprises, relying on the industrial Internet means to explore a one-time success rate of 100% items of dyeing cylinder, hoping to let more entrepreneurs taste the sweetness and embrace the industrial Internet better.

For enterprises, to achieve the industrial Internet for their own development, to achieve this step requires large-scale and strong foundation.

In Keqiao, some powerful and capable printing and dyeing enterprises have been put into the stage of information management, and some even invested huge sums in building intelligent production.

In the Chuang Yu dyeing and printing plant, which was put into operation at the beginning of the year, the first floor entrance directly to the third floor automatic pmission and packaging system, a roll of cloth like a long leg, accurate entry into the marked shelf.

The "commander" behind it is a small barcode.

"Automation equipment is equipped with corresponding ERP software, and thousands of rolls are not only fast flowing, but the accuracy rate is 100%, efficient and labor saving."

Gong Jianwei, the operator, said that after the relocation of the company, the site greatly reduced and the staff reduced by 1/3, but the efficiency maintained a good momentum, which was due to advanced equipment and information management.

Chuang Yu printing and dyeing is a microcosm of Keqiao's printing and dyeing gathering and upgrading enterprises stride toward the industrial Internet.

Here, some printing and dyeing enterprises in Keqiao have been eager to:

A complete set of German automation and information system, Yongli printing and dyeing automation control system, actively preparing for the listing of Ying Feng Technology and international advanced equipment manufacturers, together to create intelligent printing and dyeing factories.

How far is the gap between printing and dyeing in Keqiao?

At the semi annual summary meeting of the Keqiao printing and dyeing industry association, Li Chuan, President of the printing and dyeing industry, urged the printing and dyeing enterprises to have the desire for intelligent upgrading. He said: "at the moment, promoting the industrial Internet and intelligence is the general trend. Whoever takes the initiative will take the initiative. Whoever first starts, who will benefit first; whoever wins the race will occupy the commanding heights."

"At present, some printing and dyeing enterprises in our district have planned the layout of information construction ahead of schedule, and have made a series of valuable explorations and attempts, and achieved positive results."

According to the relevant person in charge of the Keqiao economic and Trade Bureau, however, compared with counterparts in Guangdong and Shandong, the pformation of Keqiao's printing and dyeing enterprises is relatively late, with relatively weak foundation, slow progress and low overall level.

Especially with the operation of printing and dyeing gathering enterprises, the contradiction between the upgrading of hardware equipment and the serious lag of informatization has become increasingly prominent, which has become a major obstacle to the pformation and upgrading of industries.

There are three main reasons for this: first, the ideological concept.

Entrepreneurs are willing to invest in hardware, but they are generally weak in consciousness, lack of determination and lack of enthusiasm for soft inputs such as informatization construction. Most of them are in wait and see stage. At the same time, front-line employees and senior managers of enterprises are opposed to new things.

The two is industry characteristics.

Most of the printing and dyeing enterprises in our region are small and medium-sized enterprises, mainly based on order processing, with diverse product categories, different production materials, complex technical equipment, variable process parameters, and lack of professional personnel. It is difficult to achieve breakthroughs by relying on the strength of individual enterprises.

The three is the development atmosphere.

Due to various factors, the industry lacks a number of truly information-based leading enterprises at present. The level of informatization between enterprises is uneven, and there is no rational echelon of enterprise informatization construction.

Industrial network platform for Keqiao printing and dyeing to enhance "pave the way"

Large enterprises sing opera and small and medium-sized enterprises are surrounded. This is an embarrassing situation in the process of intelligent enterprises in many areas. Keqiao printing and dyeing enterprises are typical.

If we want to become rich, we should first build roads and intelligent manufacturing, first build platforms, and first we will pave the way.

In recent years, around the pformation and upgrading of the textile, dyeing and manufacturing industry and upgrading of provincial pilot projects, Keqiao industrial network platform has begun to take shape.

Industry as the focal point, the "1+N" industrial Internet platform:

"1" is in the textile and dyeing industry chain collaboration platform, there are Keqiao textile city group.

Big data service platform.

"N" is to create professional service network platform in various links such as production, design, sale and matching. That is to say, at the end of textile raw materials, there is a cloud service platform for information service of textile raw material products with "easy information"; at the end of textile fabrics, there are "cloud Textile City" textile fabrics and grey cloth trading service cloud platform; at the end of the creative design, there is "tile culture" textile.

Flower design service and copyright protection cloud platform; at the manufacturing supply side, there are "Alan mall" textile printing and dyeing industrial products procurement and supply business platform; at the end of intelligent manufacturing, there is "thinking intelligence" textile industry collaborative manufacturing service cloud platform, and strive to get through the textile and dyeing industry from raw materials, equipment, design, manufacturing to market, paction, service of all aspects of cloud integration.

Printing and dyeing enterprises have decided to take the road of intelligence.

However, the integration of traditional industries into new technologies such as intelligent manufacturing, industrial Internet and so on is not achieved overnight. It needs a complete and systematic industrial ecology. It needs the concerted efforts of the government, industry and enterprises, especially for small and medium-sized enterprises.