Digital Empowerment Of Keqiao'S Traditional Industries "Printing And Dyeing Brain" Makes Dye Vats More Intelligent.

All weather monitoring, digitalization drive, fine production...

Recently, Shaoxing English printing and dyeing Co., Ltd. has installed a smart brain for its own dye vat, attracting a lot of attention.

Entering the printing and dyeing workshop, we can see that all kinds of data are beating on the blue electronic display screen. The "brain" monitors the running process of each dye cylinder for 24 hours. Once abnormal, it will send out an early warning to effectively improve the dye passing rate.

This is the epitome of Keqiao's digitalization of printing and dyeing industry and the new competitiveness of printing and dyeing manufacturing industry.

Last year, a large number of pilot enterprises in the textile industry big data center of China Textile City Group Co developed the "printing and dyeing brain" to explore the deep integration of the real economy with the Internet, big data and artificial intelligence.

Shaoxing English printing and dyeing Co., Ltd. is one of the pilot enterprises involved in the construction.

The low pass rate of printing and dyeing is a common pain point in the industry.

The head of the British printing and dyeing company said that the traditional small and medium-sized printing and dyeing enterprises, from the sample template to the batch production plan, are prone to produce large size differences, unstable production processes and low pass rate, resulting in a great waste of energy, materials and labor costs.

To speed up industrial pformation and upgrading, "printing and dyeing brain" is placed high hopes.

According to Dr. Zhang Xiaoming, a big data center of textile industry in China Textile and light city group, the so-called "printing and dyeing brain" is the use of artificial intelligence equipment, through accurate analysis of data acquisition, trace management dyeing, pattern design and other operations, real-time dynamic adjustment, optimize the process flow without interruption, improve the passing rate of dyeing once, achieve enterprise energy conservation, emission reduction, quality and efficiency.

Since October last year, the printing and dyeing cerebrum has been constantly improving the technology, and the operation of the English printing and dyeing has changed gratifying: the passing rate of once daily dyeing has been significantly improved, and the number of daily feeding has also decreased significantly.

It is estimated that the pass rate of dyeing is increased by 1% per time, the production cost is reduced by 1%, and the benefit is increased by 10%.

Keqiao District Information Bureau official said, next will promote the pilot, so that more enterprises to share the technology dividend, guide enterprises to accelerate the construction of digital workshop, intelligent chemical plant, through intelligent manufacturing, "Internet +", "big data +" reshape the traditional printing and dyeing industry structure, promote the industry to high quality development.