The Speed Is 100 Times That Of 4G! The First "5G Intelligent Factory" Was Born In The Textile Industry.

In April 24th, new Feng Ming group, based on the 5G network filament production workshop, carried the robot through the receiving instructions to handle the long silk cake in an orderly way.

It is understood that through the use of 5G, the speed of pmission is accelerated, and the handling efficiency of robots can be increased by more than 3%.

924 machines continuously spit out a roll of long cake, and 16 mobile robots that receive instructions through the 5G network run back and forth, and move the long silk cake to the designated location quickly and orderly.

In April 24th, reporters in Tongxiang new Feng Ming Group filament production workshop to see that this busy and not chaotic production scenario, 8K super HD image synchronization pmission to the company's production scheduling center.

In the morning of April 24th, as the first "5G" industrial Internet application company in Jiaxing, the new Feng Ming Group signed a contract with China Mobile to continue to promote the pformation and upgrading of 5G in traditional factories, and to apply 5G technology architecture to the construction of new factories.

It is understood that at present, the new Feng Ming Group has achieved full coverage of 5G network, in mobile office, video communications, data acquisition and other fields to carry out applications.

In addition, new Feng Ming has built an industrial Internet platform integrating real-time data, big data and auxiliary decision-making and industrial APP.

"Blinking is 200 milliseconds, and you send instructions to the machine in Hangzhou, and it takes only 50 milliseconds."

Wang Huicheng, chief information officer of new Feng Ming group, introduces that the 5G download speed is 100 times that of 4G, and the delay is only 1/10 of 4G. Based on the ubiquitous and seamless networking capability of 5G, the operation and maintenance efficiency of enterprises is greatly improved.

Take the internal network building as an example, the company no longer needs to lay out a large number of network wires, and the data acquisition scope is wider, faster and more capacity. Under the 5G network, the number of enterprise data collection points has increased from 80 thousand to 210 thousand.

The application of "AR remote maintenance" will also become part of the 5G intelligent factory of the new Feng Ming group.

In the future, once the workshop is in trouble with production, the AR Helmet Camera will be automatically photographed by the field maintenance personnel, and will be sent back to the monitoring center through the 5G network. The expert team of the monitoring center can make instructions to the field maintenance personnel in real time.

According to the introduction, the new Feng Ming group, one of the leading enterprises in the textile and chemical fiber industry, launched the "55211" information project in 2017. It plans to take 5 years or so to build the four main platforms of operation management, production and operation, customer service, basic technology and intelligent factory, and build two major systems of information standard and information security, and build an information management and control mechanism to build an intelligent factory by the end of 2025.

It is understood that after 1 and a half years, the new Feng Ming Group has basically built an industrial Internet platform (phoenix platform) based on PASS, which integrates real-time data, SAP, MES, WMS, big data, auxiliary decision-making and industrial APP.

In the new Feng Ming Group's workshop, online real-time monitoring of power consumption and fluctuation, abnormal deviation alarm immediately, system remote diagnosis, intelligent data acquisition, apportionment, allocation of single product energy consumption, material consumption......

An intelligent information system is bringing about great changes to traditional industries.

In 18 years, the per capita annual production capacity reaches 394 tons / year.

Xin Feng Ming aims to build the first brand of industrial Internet.

At present, the chemical fiber industry is in the throes of pformation and upgrading. Under the background of the increasing trade friction between China and the United States, the fluctuation of market and the polarization of the profit distribution of chemical fiber industry, the survival of SMEs in chemical fiber industry is deteriorating.

At the same time, the Internet has been able to empower many traditional industries, and the "industrial Internet Era" of the chemical fiber industry has quietly arrived. Building a new ecosystem of chemical fiber + Internet + finance will become a major trend in the industry.

How to change and how to change it?

New Feng Ming Group first proposed the first brand of industrial Internet.

It can be said that embrace the industrial Internet, the new Feng Ming group early action, also benefited early, annual per capita output is far higher than the same industry level.

In December 2018, the Ministry of industry and the China Federation of industrial economy jointly announced the second batch of list of single champion enterprises and single champion products in the manufacturing industry.

In March 21, 2019, the sixth fifth annual meeting of the China Chemical Fiber Association and the high quality development forum of China's chemical fiber industry were held in Shanghai.

603225.SH has won the 2018 annual "intelligent manufacturing advanced enterprise", "green manufacturing advanced enterprise", "green contribution golden key prize" and the company's "Feng Ya Rong" brand wave flat polyester fiber in the year of the year. It has been selected as the four honor of Chinese fiber fashion trend 2019/ 2020.

At present, the automatic manufacturing of new Feng Ming filament has begun to take shape. In 2018, the annual per capita capacity of the company reached 394 tons / year, an increase of 9% compared with 2017.

In 2018, the production capacity of new Feng Ming polyester filament reached 3 million 700 thousand tons, and its domestic market share was close to 10%. The capacity of the new production line ranked three in the domestic market for many years.

HUAWEI Ren Zhengfei did not expect: the first "5G intelligent factory" was born in the textile industry!

New Feng Ming business capacity distribution

Polyester fiber manufacturing is a highly energy intensive and labor-intensive industry. As a leading industry in the industry, Xin Feng Ming actively implements the policy of intelligent manufacturing and green manufacturing, and continues to promote the integration of the two technologies. It has become one of the samples of the integration of the textile industry and the Internet.

The company solves the high consumption problem by promoting the "machine replacement" project to solve the labor problem and improve efficiency and technical improvement.

In 2009, new Feng Ming started to start the machine replacement project. It is the first company in China to develop automatic drop down and automatic packaging system in the field of melt direct spinning filament.

The company's participation in the demonstration application of robot production line for typical textile industry is also included in the national key research and development plan "intelligent robot".

"Machine substitution" not only alleviates the pressure brought by the rising labor cost, but also improves the production efficiency and reduces the cost per unit time, thereby increasing the profit margin.

At present, the new Feng Ming "55211" Information Engineering (phase two) project is advancing in an orderly way, and strive to complete the construction of intelligent factories before the end of 2025.

In addition, new Feng Ming has also made energy consumption level reach the leading level in the industry through various links, such as technological improvement and comprehensive energy recycling. It has been recognized by the China Chemical Fiber Industry Association as China's low carbon environmental protection functional filament manufacturing base by solving the problem of high pain and high consumption in the chemical fiber industry. This has also been deeply reflected through the PAT project.

The two phases of the company's construction are 5 million tons PTA project, adopting the latest BP technology in the world as the latest PTA technology. Compared with the traditional PTA technology, the energy consumption of material consumption is huge.

According to CITIC's report, a set of 2 million 500 thousand tonnes of equipment will have a surplus of 200 million to 300 million degrees of electricity per year to meet the needs of its own energy consumption.

As the first 5G+ industrial Internet application released in Jiaxing, this once again proves the strength of the new Feng Ming in the polyester filament manufacturing industry.

The company said that the future will keep pace with the trend of the times, continue to reform and innovate, promote the development process, and promote the development of the chemical fiber industry to green, low carbon, digitalization, intellectualization and flexibility, and contribute to the progress of the chemical fiber industry.