How To Break The Bottleneck Of Small Batch Fast Reverse Orders And Mass Production? "Internet + Recycled Color Yarn Supermarket" Tells You.

Although it is still a pool of water, but in the distance between water and sky, a sea is surging, and the green textile is the future sea. The development of circular economy and the realization of green and sustainable development have become a global consensus. Green is becoming an important attribute of colorful fashion industry. The greening of consumer goods closely related to hundreds of millions of consumers, such as fashion, home and footwear, relies largely on the use of green materials to seek breakthroughs. Recycled yarn is one of the green textile materials.

In September 25th, on the day of the 2019 China International yarn and textile exhibition (Qiu Dong), the launch of "hundred rivers, colorful regeneration" and "green textile recycling conference" will be held at Shanghai New Hualian Hotel, Sofit. One of the leading enterprises of recycled recycled fiber in China, the resource recycling Polytron Technologies Inc of Fujian province (hereinafter referred to as "100 rivers") will release to the industry a series of innovative green products of the series of innovative fiber products, the original liquid coloring and regenerated polyester filament, and focus on publishing its operation mode based on Internet thinking, the Ministry of industry as a demonstration project, and strive to break the bottleneck of supply and demand between the current demand side "small batch, quick response" and mass production of the supply side -- "Internet + regenerated colored yarn supermarket".

According to statistics, there are more than 1 million beverage bottles sold every minute in the world, and this figure is still growing rapidly. According to relevant statistics, in 2018, the output of global textile printing and dyeing products reached 100 billion meters, and consumed about 16 billion tons of water resources. Therefore, how to reduce the consumption of resources such as oil and water and realize the recycling and green development of resources has become a global issue.

Zhang Feipeng, chairman of resources recycling Polytron Technologies Inc of Fujian Province, introduced that the regenerated raw liquid dyed colored polyester products developed and produced by the company mainly come from recycled PET bottles and some waste textiles, which conforms to the development thinking of circular economy. At the same time, the company adopted the "dry coloring method" to add the color masterbatch directly into the melt spinning process of PET, and to pre dye the fibers, thus achieving the organic integration of pigment and fiber at the molecular level, and no by-product emission in the whole process. Coloring fibers from raw materials can be used in downstream weaving factories, which can save the original printing and dyeing links, reduce the cost of printing and dyeing and save water.

According to the relevant calculation, each production of 1 tons of recycled polyester can recycle 40 thousand ~5 waste bottles. Compared with traditional fibers, dyeing tonnes of tonnes of raw liquor into textiles can reduce wastewater discharge by 32 tons, reduce carbon dioxide emissions by 1.2 tons, reduce power consumption by 230 kilowatts, and reduce steam consumption by 3.5 cubic meters.

It is because of the typical green attributes that at present, Europe has vigorously promoted the use of recycled fiber by formulating relevant policies, and Adidas, H&M and other international retail brands have also accelerated the use of recycled polyester instead of the original polyester. The series of regenerated colored yarn with core competitive advantage is now on the "tuyere" and coincides with the new demand trend in the retail market.

Green products will have greater market potential if they rely on good marketing models. The "Internet + regenerated colored yarn supermarket" project is a bold innovation in the two years' business philosophy and mode. The core value lies in opening up the demand characteristics of the current "small batch", "quick response" and the contradiction between supply and demand in the upstream mass production.

Zhang Feipeng introduced: "sometimes, weaving customers first take a kilogram of yarn to sample, and finally only order dozens of kilograms, and often deliver goods in a week. But the chemical fiber plant is mass production, and the raw liquor coloring process to develop a color, a process often takes more than 1 months. This makes supply and demand seem to be blocked by a bottleneck. In the new mode, the company first makes the whole color, forming a basic stock of yarn. When facing the fragmented demand of customers, the company sells the product again and achieves rapid response.

According to the introduction, the implementation steps of the "Internet + regenerated colored yarn supermarket" mode are: determining the color system according to the international popular color card, studying the formulation, testing, forming the color card color number, establishing the standard production formula and standard process, forming the color card color number, small batch production and establishing stock, forming a large database of colored yarn, sharing information with customers. Then, customers can place orders through the Internet and distribute their businesses. At present, all kinds of colors have been formed. We can develop more color yarns by matching colors, and we have built 10 thousand tons of color yarn demonstration production line.

"Inventory has always been a pain spot for the textile industry, but we did the opposite thing in a way that seemed crazy. First we dare to do inventory and then sell. Our goal is to form an industrial design platform for global regeneration of free printing and dyeing yarn. We need to work together to make the "green cake" bigger. Zhang Feipeng said.