The Intelligent Application Of Textile 5G Is On The Right Track, And The Unintelligent Factory Has Become A Reality.

On the evening of October 23rd, CCTV focuses on the sixth World Internet Conference held recently, focusing on the world's top Internet technology achievements. It is noteworthy that the latest 5G technology and application scenarios on the spot include textile 5G intelligent applications.

Chemical fiber giant new Feng Ming "5G" intelligent factory

Tongxiang zhouquan new Feng Ming group takes the lead in applying 5G to industrial production, and carries out 5G intelligent upgrading for the filament production workshop. The IGV car in the energy workshop is covered by the ultra low delay and no dead angle of the 5G network. The IGV car can realize real-time communication on the 5G network, and the AI automatic driving technology is combined at the later stage to realize the flexible real-time change of the transportation speed and the flexible and on-demand adjustment of the transportation route, and the flow of the workshop operation vehicle is greatly improved.

Using the super capacity and ultra high speed of 5G network, the upper limit of the number of networked industrial robots can be greatly improved, and 8K HD video surveillance will be carried out at the workshop. It solved the problems of slow transportation speed, fixed transportation route, small flow of operation vehicle and WiFi coverage blind area. Help enterprises to improve the level of workshop management and production efficiency.

In the filament production workshop based on the 5G network, the conveying robot handles the long silk cake in an orderly way by receiving instructions. It is understood that through the use of 5G, the transmission speed is accelerated, and the handling efficiency of the robot is obvious.

In the filament production workshop of new Feng Ming Group in the leading enterprise of chemical fiber, the 5G network directs the robot to run back and forth and quickly move the filament cake to the designated location. "The 13 category 800 automatic devices and robots almost cover all production processes, and 5G smart factory has increased the per capita capacity by more than two times." Group Chief Information Officer Wang Huicheng introduced.

Compared with the past 4G era, the robot handling efficiency has improved significantly: "there are magnetic nails on the ground, which constitute the network map of the workshop, and the robot is derailed by the calibration of this point," Chen Cheng, director of AGV workshop automation at new Feng Ming group said. Signal transceiver is also available. The 5G signal is received by wireless, running fast, and the reset is fast. In the past two or three seconds to reset, now one second is OK.

It is understood that the new Feng Ming Group has now achieved full coverage of 5G network, and has been applied in many fields such as mobile office, video communication, data acquisition, and so on. Benefiting from the change driven by the new technology, the automatic manufacturing of new Feng Ming filament has begun to take shape. In 2018, the per capita annual capacity of the company reached 394 tons / year, an increase of 9% compared with 2017, and the annual per capita capacity was considerable.

It is reported that as the first "5G" industrial Internet application enterprise, the new Feng Ming Group will continue to promote the traditional factory to achieve 5G information transformation and upgrading, and the 5G technology architecture design applied to the new factory construction.

In the development of Zhejiang's digital economy, the new Feng Ming Group's case is one of the typical representatives. At present, the digital economy has become the new kinetic energy and main engine of Zhejiang's economic growth. The value added of core industries has increased from 285 billion 400 million yuan in 2014 to 554 billion 800 million yuan last year, increasing by 18.1% annually.

Shandong Ruyi group builds "5G smart factory"

Recently, Shandong Mobile has helped Shandong Ruyi group to build "5G intelligent factory". It will apply 5G technology, AI and big data to the production and testing of textile products, help upgrade the wisdom of the textile industry, and create a new model of "5G+ intelligent textile".

Shandong mobile joined hands with the nation's largest textile and apparel brand group Shandong Ruyi group to integrate 5G technology, cloud computing and AI technology into the textile surface quality management system, and the high-definition grey fabric photos were sent to the cloud intelligent analysis platform through the 5G network. The time delay was shortened to less than 25 ms. Under the cloth inspection speed of 1 m/s, the real-time detection response time was less than 100 ms, the inspection efficiency was greatly improved and the defect detection rate was more than 95%, much higher than that of the traditional manual inspection method, which not only saved manpower costs, but also improved the work efficiency and accuracy of detection.

It is reported that Shandong Mobile has implemented the 5G network full coverage of Shandong Ruyi group, and has applied in many fields such as mobile office, video communication, data acquisition and so on, and set up an industrial Internet platform integrating real-time data, auxiliary decision-making and industrial APP.

Reporters at the scene saw that in the filament production workshop, 924 machines continuously spit out a roll of long silk cake, and 16 transporting robots receiving instructions through the 5G network are moving the long silk cake to the designated location in a fast and orderly manner, without manual labor at all. The 3D visualization digital factory built by 5G network and digital twin technology can collect data of production factors such as personnel, equipment, materials, procedures, environment and so on. It is understood that through 5G Network Holdings, handling efficiency and overall production efficiency has increased by more than 20%, and truly realize the "no intelligent factory" in the textile industry.

4G changes life, 5G changes society.

Scientific and technological innovation makes intelligent textile

5G is the fifth generation of communication technology. Compared with 4G, 5G has the characteristics of super high speed, ultra low delay and ultra wide connection, so 5G is a revolutionary technology. The network delay of 5G can be as low as 1 milliseconds, much faster than the human stress response (such as the automatic braking faster than the human reaction), and lessen the vertigo caused by VR. Therefore, it can be widely used in the field of automatic control, such as driverless, industrial control, remote operation and maintenance.

According to the survey data, it is estimated that by 2035, the industry that promotes productivity by means of 5G will create an output value of $12 trillion worldwide, and 22 million jobs will be created directly or indirectly. In the process of intelligent manufacturing, 5G will achieve unprecedented interaction and coordination between industrial robots and industrial robots and machine equipment. In flexible manufacturing mode, 5G will meet the high requirements of flexible mobility and differentiated business processing of industrial robots.

The unscinted smart factory with science fiction has become a reality.

Source: China apparel, textile and clothing weekly, chemical fiber exchange platform