How To Meet The New Demand Of Automation Information Intellectualization? Liu Tie, General Manager Of Beijing Jingwei Textile Machinery New Technology Co., Ltd.
"The textile industry used to be a labor-intensive industry, but with the disappearance of China's demographic dividend, it is inevitable that the traditional way will not continue. Automation informatization is the inevitable direction of industrial development. In 2019, with the continuous deepening of China's supply side structural reform, the textile industry's new requirements and new demands for high-end manufacturing and intelligent equipment will continue. To meet these new demands will become the main direction of the company's development. "Talking about the current market situation of textile machinery and the direction of enterprise development. Beijing Jingwei Textile Machinery New Technology Co., Ltd. (hereinafter referred to as "Jingwei New Technologies Inc") General manager Liu Tie Say.
Further improving the reliability and stability of superior products
In order to meet the increasing automation and intellectualization demand of textile enterprises, Jingwei New Technologies Inc has been committed to the research and development of high-end products such as electrical control, industrial measurement, automated logistics transportation, intelligent management, machine vision and so on. The products produced by New Technologies Inc of Jingwei spinning machine have saved a lot of cotton picking workers and improved the quality of products. Latitude and longitude E system It can enhance the information ability of customers and make the production process more transparent and digitalized. Jingwei New Technologies Inc's automatic packaging machine will also provide imagination for enterprise packaging and transportation automation.
" Alien fiber separator It has always been the basic product of Jingwei New Technologies Inc. It is also the most advantageous product of our company. It has been widely accepted and used by high-quality customers at home and abroad, and has won favorable reviews from customers. At present, the market share has been far ahead. Sales in 2019 increased by 20% over the same period last year. The market of foreign fiber machine is a fully competitive market. Especially in recent years, the market competition is extremely fierce. Our company has been developing continuously, and has provided customers with more stable and stable products and continuous services to grow together with our customers. Liu Tie said. According to Liu Tie, The stability and reliability of the new JWF0016E fiber classifier developed by New Technologies Inc are further improved. The comprehensive detection rate of non fiber white polypropylene fiber, gray silk, yellow foreign fiber, dark green foreign fiber and other low fiber detection rate was 7 percentage points higher than before.
Latitude and longitude E system It is a professional product created by New Technologies Inc gravity and technology enabled textile enterprise. Jingwei E system has been working hard to solve the problems of island information, management efficiency and production efficiency in textile industry. Taking the data acquisition of cotton spinning equipment as the center, a perfect intelligent information collection system of the Internet of things is constructed. The intelligent data gateway, the protocol converter, the digital filtering technology, the bus technology, the RFID (radio frequency identification) technology, and the laser radar navigation technology are used to build the big data platform for the enterprise. The latitude and longitude E system realizes the intelligent scheduling with the order process as the core, optimizing production scheduling and mining equipment capacity. To achieve order progress warning, equipment state warning, quality early warning, environmental warning and energy consumption exceeding standard warning. The platform of "integration of management and control" of textile enterprises is established to achieve double enhancement of management efficiency and economic benefits of textile enterprises.
Liu Tie said: "Jingwei E system has been developing and innovating after more than ten years of research and development, and has been in the forefront of the industry. The first class enterprises in the industry are hand in hand with us as partners. Through the use of e system, our customers have the means of the development of enterprise informatization, and have the advantage in the future development. By the end of May 2019, the sales of our E system had been completed for the whole year. In addition, our company's consignment electronic control system shipments also completed last year's 60% level. "
With the continuous rise of labor costs in China, textile enterprises are facing difficulties in recruiting workers. The yarn coming down from the winder needs manual handling, palletizing, weighing, packing and so on. It requires a lot of labor without technical content. The use of robot to transport and package the yarn in the yarn conveying and packaging production line instead of manually can greatly reduce the number of million spindles and improve the yarn quality. Jingwei New Technologies Inc is targeting the pain point of this industry, vigorously developing the automatic yarn packing machine as the core of the cotton spinning industry. From design, research and development, manufacturing to product maturity, Beijing New Technologies Inc has built several automatic yarn packaging and conveying lines at home and abroad in the short span of 3~4 years, relying on its own technological strength, and thus leaps to the leading position in the domestic industry. The demand for automatic collection, transportation and packaging of cotton textile industry is increasing. Intelligence and information technology have become the focus of the development of the industry. It is expected that annual output value of 50 million -1 billion yuan will be achieved within 3-5, and the annual growth trend of 20%-30% will be maintained.
Adjusting organizational structure to reduce efficiency
With strong technology R & D team and R & D capability, Jingwei New Technologies Inc has been in the forefront of Intelligent Manufacturing in textile industry. For this year's development priorities, Liu Tie said: "In 2019, the company focused on improving R & D capability and technological innovation capability of the Institute, upgrading technology to make products more competitive. "
According to the introduction, Jingwei New Technologies Inc, according to the technical development strategic plan of China Spinning Machinery Group Corporation, and based on the long-term development needs of the company, has adjusted the existing organizational structure of the company, divided it into three major platforms, namely, daily management, product production and service, and technology research and development according to its business functions. Among them, the function of the R & D platform is realized through the Beijing Research Institute, and the Beijing Research Institute carries out pre technical research and development according to the technological development needs of the group company. After the success of the technology research and development, the Research Institute is transferred to the group internal company through paid technology, improving the technical level of the internal company's products, and enhancing the enthusiasm of the R & D personnel through the project management system. The production and service functions of products are mainly realized by Jingwei New Technologies Inc. New Technologies Inc will focus on product production, marketing and technical services. The daily management platform is gradually butted with the relevant departments of the headquarters, unified management by headquarters, and the internal management department of the New Technologies Inc is streamlined, so as to further reduce the management cost of the company.
Liu Tie said: "New Technologies Inc should follow the strategic positioning of headquarters, gradually improve its capabilities, actively cooperate with the headquarters of the strategic thinking of complete sets of equipment and electronic control integration equipment, adhere to high-end research and development, adhere to the international high technology level, and constantly adapt to market demand. Will ' Group oriented, incremental. Facing the market and ensuring efficiency; Facing the world, improving capabilities " The strategic thinking should be put into practice. In order to ensure the effective improvement of product quality, shorten the implementation cycle of E system, improve the stability of the system, and improve the reliability of network hardware. The material cost of 8E is also reduced effectively. "
Do technical service and open up overseas market
After years of efforts, New Technologies Inc's domestic market share has reached a high level. Opening up overseas markets has become the next pursuit. In response, Liu Tie said: "International market, currently in Vietnam, India, Indonesia, Egypt and other countries have a large number of our equipment in use, has a very good foundation. In the future, we will focus on developing foreign markets on the premise of doing well in the domestic market. "
He said: "We participated in the Vietnam textile and garment machinery exhibition in Xigong in March and visited the important customers of Vietnam Bailong textile company. Also participated in the June European International Textile Machinery Exhibition (ITMA 2019) held in Barcelona, Spain, focusing on the latitude and longitude E system. Our products have been sold to Japan, Vietnam, Thailand, India, Ethiopia, Indonesia, Bangladesh and other countries. During the escalating Sino US trade frictions in 2019, we intensified our overseas marketing efforts, and made good technical services for our original customers to achieve an additional overseas sales revenue of US $10 million. "
"We have made plans to take the initiative to understand the changes in the international market and new demands. We will focus on emerging markets, such as India and Turkey. "When it comes to the direction of New Technologies Inc developing the international market," said Liu Tie. As the company accelerates to the overseas market, more textile enterprises will use their intelligent products all over the world. In the context of such a big situation, the introduction of foreign advanced technology, coupled with our own R & D innovation, vigorously promote the automation and intelligence of the cotton spinning industry, is not only conducive to the cotton spinning industry to get rid of the traditional human needs, but also make the production more efficient and intelligent. It has accelerated the pace of China's march towards the world powers, and has played a positive role in promoting the sustainable development of the society. It is a great feat of benefiting the country and the people.
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