Personalized Customized Technology Innovation Leads Shaanxi Textile And Garment Industry To Accelerate Transformation And Upgrading

From January to September, the total output value of textile and clothing (shoes and caps) in Shaanxi increased by 14.7% compared to the same period last year, while the clothing output in the whole province reached 50 million in the first 9 months, and last year the clothing output of our province was 30 million. Garment production in the whole province showed a rapid growth momentum. In recent years, our province's textile and garment industry has been accelerating technological progress through structural adjustment and transformation and upgrading. The product structure has been gradually optimized and the market competitiveness of enterprises has been further enhanced.

According to Chen Yongsheng, deputy director of the consumer goods industry department of the provincial industrial and commercial bureau, nearly 200 textile and garment enterprises above designated size are mainly private enterprises. Textile and garment enterprises are speeding up transformation and upgrading, actively opening up domestic and foreign markets, and effectively promoting the high quality development of the whole province's private economy.

Personalized customization

Transformation of traditional garment industry

Nowadays, consumers' personalized demand for clothing consumption is more and more obvious. Traditional clothing enterprises usually face the following problems: product supply mode based on mass production, long production cycle and weak adaptability; enterprises can not predict consumer demand in 100%, often forming a backlog of inventory. How to solve these problems, Shaanxi Weizhi Clothing Industry Development Co., Ltd. (hereinafter referred to as Wei Zhi) has been thinking.

Weizhi's policymakers found that the personalized customization business just solved the above problems of traditional enterprises after investigating the leading domestic benchmarking enterprises. Weizhi began implementing personalized customization and intelligent manufacturing projects at the end of 2016. At the end of August 2018, Weizhi completed the one-stage transformation of customization and intelligent manufacturing. Customers can place orders on computers, complete the DIY design from fabric to style, and then to process details, and create a customized suit (shirt) which belongs to one person and one edition.

Entering the Weizhi production workshop, the reporter saw that every piece of clothing on the intelligent production line has a smart IC card. This card, which is equivalent to the clothes ID card, integrates multiple functions. After the card of the industrial Tablet PC is switched to the card of each workstation, it is associated with the database on the cloud service under the support of the Internet interface card, which can realize the functions of process inquiry, counting, background progress inquiry, and so on. From the original piece to the shift group, it becomes a piece to individual, and the production efficiency is greatly improved.

With the support of intelligent manufacturing system, the customized production line can produce personalized suits, shirts and other products which are fully autonomous DIY designed for customers from fabric to style to process details. Supported by tens of millions of version databases that can cover men's 95% body type, the system can quickly complete the version matching of customer orders and generate clipping files that fit the customer's shape to smart beds. The intelligent cutting machine with projection can carry out a pair of bars, and only need 6 minutes to 10 minutes to complete intelligent tailoring. After 7 working days, the product can be shipped, which completely changes the traditional production and supply mode. In 2018, Weizhi added about 3500000 yuan to personalized customization.

technological innovation

Enhancing enterprise's market competitiveness

Yulin Munsell Garments Co., Ltd. (hereinafter referred to as Munsell) is an enterprise that produces wool cold proof clothing. In the past, the main consumer groups were middle-aged and old people, and their varieties and styles were single. Compared with other thermal products, their competitiveness was not enough. In order to change this situation, Monsel has invested in building production buildings and R & D centers since 2011, and has purchased more than 1600 sets of domestic and international advanced garment production and inspection equipment in batches, which has effectively improved the production efficiency of enterprises.

At the same time, Monsel also looked at the whole country, starting from the long-term development of the enterprise, and building the R & D center in Guangzhou International Textile City. R & D personnel in the design area to adopt an open design concept, the wool cold clothing warm function and fashionable and innovative design ingenious combination, with the help of new raw materials and new technology, developed 6 series of 180 varieties of high-end wool cold clothing, so that products from style to function can meet the needs of consumers.

At present, Monsel enterprise technology center has been identified as the provincial enterprise technology center. Monsel has been identified as a national high-tech enterprise and has obtained 6 patents. Monsel has successfully transformed from a traditional labor intensive enterprise into a new modern enterprise guided by technological innovation.

Industry experts pointed out that the current market competition is increasingly fierce. Enterprises must survive and develop, and transformation and upgrading are the most direct and effective way. Through the transformation and upgrading, Monsel has enhanced the enterprise management ability and market competitiveness, and has also effectively promoted the overall development of Yulin's wool cold proof clothing industry.

Textile enterprises

Deepening transformation

Shaanxi Qin yuan Textile Co., Ltd. (hereinafter referred to as Qin yuan textile) as a private textile enterprise, in order to change the situation of single product, low profit and lack of market competitiveness, Qin yuan textile invested about 20000000 yuan over the past two years, increased the upgrading of equipment, introduced intelligent equipment such as air-jet loom and G310 sizing machine, and built several domestic first-class spinning and weaving production lines, greatly improving the automation, digitization and intellectualization level in the production process.

Through the upgrading of equipment, the types of products produced by enterprises are also increasing. From the original yarn and low-end grey cloth to all kinds of fabrics such as cotton, CVC, elastic and so on, it can be used to produce high-grade shirts, children's clothing and nurses' clothing. It greatly expands the development ability of enterprises, while enhancing the profit margins of enterprises, it also improves the visibility of enterprises in the international market, and provides a strong guarantee for enterprises to earn foreign exchange through exports.

Through the development of recent years, the textile of Qin yuan has been passed several certifications such as AEO certification of customs. In 2018, textile sales in Qin yuan reached 680 million yuan, and sales continued to grow rapidly for 8 consecutive years. The total volume of foreign trade of enterprises ranks first in the textile industry of the whole province.

At present, the new round of global technological change and division of labor has brought opportunities for transformation and upgrading of small and medium-sized enterprises. As a small and medium sized enterprise, our textile and garment enterprises have achieved good results through transformation and upgrading and grasping market opportunities. I believe that with the deepening of transformation and upgrading of textile and garment enterprises in Shaanxi, a number of domestic first-class enterprises and famous brands will emerge in this field.