Tianmen Textile Machinery Three New Equipment Through Ministerial Level Scientific And Technological Achievements Appraisal! A Number Of Original Technologies Have Reached The International Leading Level.

Although the season is close to the winter solstice, this appraisal will be like the summer heat. This morning, the conference room on the third floor of Hubei Tianmen Jun Jia Hotel was brightly lit, full of friends and warm atmosphere. Entrusted by the China Textile Industry Federation, the China Textile Machinery Association organized experts. Hubei Tianmen textile machinery Limited by Share Ltd R & D of Tianmen textile machinery (hereinafter referred to as "Tianmen textile machinery") TM3809Y drawing frame , TM3817S drawing frame and Model TM5263E all electric ring spinning frame (three new equipment for short) has been identified by scientific and technological achievements.

The leaders of the jury were Gao Yong, vice chairman of the China Textile Industry Federation, Yang Jizhao, the honorary president of the China Textile Machinery Association, Wang Shutian, President Gu Ping, Secretary of the CPC Municipal Committee of Tianmen, mayor Zhuang Guangming, deputy mayor Tu Ji and Pan Jicheng. Representatives of mainstream media such as China yarn net attended the appraisal meeting.

(left: Shen Fangyong, Wang Shutian, Gao Yong, Yang Jizhao, Gu Ping)

The appraisal committee is Zhu Beina, director of the China Cotton Textile Industry Association, Professor Li Ruifen, the national textile machinery quality inspection center, and Anhui Huamao Textile Co., Ltd. Professor Ni Junlong, vice chairman of the board of directors, Professor of Huazhong University of Science and Technology, Professor Yu Lianqing of Huazhong University of Science and Technology, Professor Yu Lianqing of Wuhan Textile University, Ou Huailin, general engineer Ou Huailin of Jingzhou Shenzhou Textile Co., Ltd. and Fan Huyue, senior engineer Fan Huyue of Wuxi Cotton Textile Group Co., Ltd. were presided over by a director of China Textile Machinery Association.

(Shen Fangyong, chairman of Hubei Tianmen textile machinery Limited by Share Ltd)

The meeting was officially launched at 10 a.m., and Shen Fangyong, chairman of the Tianmen textile machinery company, delivered a welcome speech. Gao Yong, Secretary of the China Textile Industry Federation, and Gu Ping, President of the China Textile Machinery Association, respectively delivered speeches to congratulate the Tianmen textile machinery company and express their hope. The Secretary and mayor Zhuang Guangming of the Tianmen Municipal Committee introduced the highlights and modernization of Tianmen, and welcomed leaders, experts and guests from a distance.

(president of China Cotton Textile Industry Association, Professor Zhu Beina)

The identification of the three new equipment was chaired by Zhu Beina, President of the professorship high level engineering company. Guo Shengqi, engineer of Tianmen Textile Machinery Research Institute, made "TM3809Y drawing frame technical report" and "TM3817S drawing frame technical report". Deputy chief engineer makes "TM5263E spinning frame technical report"; Li Jing, deputy chief engineer, made three new equipment, "test report and Cha Xin report". Deng Jiangang, general manager of Zhuo Tianlong, made three new equipment production and use reports. Li Ruifen, a senior professor of testing group leader, introduces the on-site testing of three new devices. Experts from the appraisal committee questioned the report and identification materials, and experts from Tianmen textile machinery answered questions and discussed the questions raised respectively. Finally, after the appraisal committee has fully discussed and evaluated, the three new equipment have reached the international advanced level through the ministerial level scientific and technological achievements appraisal.

(on-site inspection by participating leaders)

The main innovations of the three new equipment are:

TM3809Y drawing frame

• 1. A new generation of self levelling device equipped with electronic adjustment system is developed. The operation and signal transmission are faster, more powerful and better.
• 2, innovative design of a multi cylinder, rod less cylinder transmission side inlet and outlet automatic replacement mode, full cylinder electronic broken bar, improve the degree of automation of equipment.
• 3. A swing type cleaning device is designed to adapt to high speed.
• 4, developed an independent transmission system of upper and lower circles, and the transmission is more stable.
• 5. Cloud monitoring and intelligent maintenance device for digital drawing frame is developed, which is more conducive to management and realize remote control diagnosis and intelligent maintenance for drawing frame.
• 6. 9 authorized patents for utility models and 1 patents for invention.

TM3817S drawing frame

• 1, innovative design of a forward side outlet large coil automatic replacement mode, and the use of rod less cylinder pushing the empty cylinder, simple structure, convenient and flexible operation before the machine.
• 2, developed an independent transmission system of upper and lower circles, and the transmission is more stable.
• 3. Modular overall drafting and pressure mechanism are adopted to improve the overall accuracy and stability of the drafting mechanism and adapt to the high-speed working mode.
• 4. 6 authorized patents for utility models and 1 patents for invention.

TM5263E spinning frame

• 1, designed a non integral box full positioning rack structure, integral wall panels, stable operation, adapt to high speed.
• 2. The electric control transmission system is designed, which has the characteristics of anti-interference, energy saving, consumption reduction, convenient maintenance, high efficiency and quick replacement. It solves the problem of the broken ends of the spinning frame under the special circumstances such as sudden power failure, electric shock and thunder and lightning.
• 3. A collective doffing system with disc limiting device is designed, which runs stably and reliably.
• 4, adopt double head suction mode, negative pressure balance stability, energy saving and consumption reduction.
• 5. 13 authorized patents for utility models and 4 patents for invention.

TM3809Y and TM3817S are big circle drawing frames. Compared with traditional equipment, these two models can effectively reduce breakage and save labor. TM3809Y is a high-speed drawing frame with self levelling. The maximum output cylinder is 600 x 1200. TM3817S is a regular drawing frame with heavy unevenness and digital adjustment. The maximum output cylinder is 1000 x 1200.

These two models have the following characteristics and advantages:

1, electronic breakage, multi cylinder configuration to ensure the continuous operation of equipment;

2, the wide use of belt drive, constant tension of gas support and increased flexibility of transmission.

3. The two eyes are separately driven, and the upper and lower rings are independently driven to facilitate high speed.

4. The air suction system is arranged in the middle. The air duct is independent, the air volume is balanced and the size is adjustable.

5, non-contact on-line monitoring can achieve remote control of equipment.

6. The free oil roller rolls up and down automatically with the cradle, and automatically generates the head to reduce the labor intensity of the operator.

7, set up fixed point refueling area to avoid grease pollution belt.

8. The TM3809Y drawing frame can set up the transition zone before the testing mechanism, which can effectively improve the efficiency of self levelling, which is very beneficial to the yarn quality.

According to Hubei Tianmen textile machinery Limited by Share Ltd, through more than two years of market operation, the two models have formed a stable market scale, production and marketing of more than 50 units, and gradually become the fist product of Tianmen textile machinery company.

Model TM5263E all electric ring spinning frame.

The TM5263E all electric ring spinning machine is a new type of all electric ring spinning machine developed for the production of high quality, high efficiency, energy saving, consumption reduction, stability and reliability reduction and maintenance. The product has been developed since the end of 2016, and has been optimized and perfected through actual batch production. At present, third generation mature products have been formed, with more than 10 independent patents, the whole machine level has reached the leading level in China, and some original technologies have reached the international leading level, and the products have formed stable batch production and sales.

Its main performance characteristics and advantages include:

1, the number of super long spindles, the maximum length of a bicycle can reach 1440 spindles, and the longest type of dual cars can reach 2016 spindles.

2, high speed, high efficiency, real spindle speed 22000RPM, unique 10 point spindle speed curve control, to ensure that the whole spinning process in the highest speed spinning production;

3. The whole rack, the new spinning section, the main parts are all positioned and installed, which improves the installation efficiency and installation accuracy, and ensures the stability of high-speed operation. The new spinning section improves the spinning quality, reduces the spinning breakage, and makes the compact spinning more convenient.

4, electronic twisting, twist can be directly set and adjusted on the operation screen. Precise electronic twisting control system can spin high twist yarn.

5, electronic lifting, servo motor driving steel collar plate, guide yarn plate and air ring ring lifting, winding forming parameter program setting, intelligent program control to make spinning forming more reasonable, tube yarn capacity larger, adapt to high-speed winding;

6, electronic drafting, multiple servomotors drive the front, middle and back Lola respectively. The spinning parameters of the total drafting multiple and the back drafting multiple can be set on the operation screen. The intelligent program control enables the synchronous matching of drafting to be perfect, improves the drafting accuracy, ensures excellent yarn quality and fewer spinning ends;

7, the collective doffing can be equipped with automatic pipe management system, stable and reliable collective doffing to ensure that the doffing and pulling out tube rate is 100%, the doffing stop time is not more than 3 minutes, the head retention rate is more than 98%.

8, equipped with double head suction, direct connected permanent magnet main motor, etc., so that the whole machine can save more than 20%. The broken ends, suction cotton and compact spinning air suction adopt double head suction, which can effectively reduce energy consumption and balance the negative pressure of the whole machine.

9. The H class permanent magnet synchronous motor with high temperature resistance is used to ensure the service life of the motor and greatly reduce the energy consumption of the whole machine. The main motor direct connection simplifies the transmission structure, improves the efficiency, and saves electricity by about 8%.

10. Matching single spindle inspection and roving self stop device;

11, matching zero tail yarn spindle;

12. Modular three roller or four roller compact spinning device can be selected. It can be thick and thin.

13, machine platform networking control and Internet of things, to achieve rapid and safe process change, equipment data and spun data statistical analysis, remote maintenance and so on.

(Gao Yong, Secretary of the China Textile Industry Federation)

Gao Yong, party secretary and Secretary General of China Textile Industry Federation At the meeting, we suggested that Tianmen textile machinery should continue to pay attention to brand building in the future, enhance product quality stability and numerical control intellectualization level, and achieve the perfect integration of intelligent production.

(Gu Ping, President of China Textile Machinery Association)

Gu Ping, President of China Textile Machinery Association Tianmen textile machinery develops, produces and sells new drawing frames. It has high technology level and a leading market share. It hopes to continuously innovate and develop new products, further promote the intelligent development of cotton textile machinery, and the construction and development of intelligent workshop in the industry.

Shen Fangyong, chairman of Tianmen Textile Machinery Co., Ltd. It is firmly believed that textile industry is an industry of constant development. Difficulties and opportunities are at the same time. A new era of automation and intellectualization is coming to us. The TM3817S, TM3809Y drawing frame and TM5263E spinning frame that have been identified will be the main products of the new round of technological transformation. The company will also open up the train of thought and make every effort to further improve and improve the market competitiveness of the new generation of products.

(Jiao Lunjin, general manager of Hubei Tianmen textile machinery Limited by Share Ltd)

Jiao Lunjin, general manager of Tianmen textile machinery In reply, Tianmen textile machinery will turn pressure into a driving force, actively adapt to market changes, accelerate the pace of scientific research and development, and continuously introduce high intelligent products to help transform and upgrade the textile industry.

(Wang Shutian, honorary president of China Textile Machinery Association)

Wang Shutian, honorary president of China Textile Machinery Association In summing up the meeting, we fully affirmed the achievements made by Tianmen textile machinery in recent years. The management and technological progress of Tianmen textile machinery are reference benchmarks for industry enterprises. Textile machinery enterprises should intensify technological transformation and strive to improve the quality and reliability of equipment manufacturing, especially the development of high quality and high reliability textile parts. The upgrading of manufacturing level is not a matter of time, because equipment manufacturing is a complex system, and more efforts must be made to achieve and surpass the international advanced level.

We expect Tianmen spinning machine to expand the production of the three new equipment, and further optimize the product structure, help high quality and efficient spinning, and make new contributions to the transformation and upgrading of cotton spinning enterprises.