Crossover Mask Factory Fairy Fight, Which Is The Most God Knows?

　 01

This year's most popular new year's products are not masks.

An epidemic has masked the mask to become a daily necessities. The original 20 million output per day has now been fully opened and the planned output has reached 180 million days.

It takes time to climb production capacity, and it takes time to implement the plan, but it will continue to improve.

It's hard for China to get better now, and other countries have begun to operate.

Japan and South Korea as a good brother in East Asia, unwilling to lag behind, India overnight diagnosed 3000 people, and all of a sudden disappear, let people feel suddenly feel, except us, are not too good at heart.

Now that Europe and the Middle East are coming and going, it seems that domestic masks have to expand their capacity. Finally, we need to save the earth.

Even if all the mask factories fire completely, the major drugstores and electronic business platforms are still running out of stock. Only the micro dealers are still cleaning the screen.

Why is the full capacity of the respirator still insufficient?

Why does masks look like they can even sew by themselves, so how can they not produce them?

Very simple, because there is a threshold for making masks.

　 02

In order to produce masks that conform to medical standards, there must be quality raw materials.

The general civil respirator can only be produced by only two layers of spunbonded nonwoven fabric + filter layer, while medical masks and N95 masks need to melt the intermediate filter layer into melt blown non-woven fabrics.

Melt blown non-woven fabric itself has electrostatic adsorption effect. With this layer of melt blown nonwoven fabric, droplets and viruses in the air will be caught by static electricity, and ordinary respirators can become "surgical surgical masks" or "medical respirators".

Melt blown material is needed to produce melted nonwoven fabric, and melt blown material is a chemical product that needs polypropylene synthesis.

There are no nonwoven fabrics in the small workshop, and there is no melt blown material. Only three false masks can be made of poor cloth or even pulp. Although the output is large, the product may only be used to cover up the faces of the big stars.

On the other hand, medical masks belong to second kinds of medical devices. They must have the qualification of medical devices to produce. Although the countries have already opened the green channel in special period, it is difficult for small factories to get the corresponding production qualification.

It is difficult to make use of materials, but the quality is not easy.

Disposable medical masks are divided into aseptic and non aseptic types. At this time, they are all sterile, of course, and surgical masks and medical masks are the default aseptic.

The sterile respirator must be produced in a clean workshop not less than 100 thousand. Building a clean dust-free workshop is a technical activity. Even if there is a desire to build a dust-free workshop, it is difficult for an enterprise without relevant experience to finish it in a moment.

Medical masks will also be sterilized by ethylene oxide after production. However, there will be residual ethylene oxide on the mask, which will be harmful to the human body. The analytical process will take 7 days to half a month.

This is why factory fires are now open, but the number of masks on the market does not seem to be increasing. We will have to see the goods produced in 7 days' time.

　 03

It needs more and less supply, so the "cross boundary ostomy hood" begins to bloom more.

BYD, Foxconn and Sinopec have started a mask factory, and all kinds of car companies are unwilling to lag behind. Technology companies keep up with them. Even diapers, construction and energy management are involved.

Everyone is puzzled that the mask made by these enterprises is not reliable. Why can these enterprises that have nothing to do with masks can quickly build a mask production line?

I am going to investigate what people are wondering.

So, I made a transboundary magic index classification for these cross boundary enterprises, and I would like to show you what the "cross border mask factory" is.

　　 LV 1: base exercise 6

There is such an enterprise that you never know what he is doing because he does everything.

For Foxconn, the transformation of the stoma is just like the evening dish, which is not surprising at all. As one of the largest foundries in the world, everything on Foxconn's production line is likely to come down. Masks, which are simple in technology, do not even need to substantially adjust the production line.

A long time ago, Foxconn had already obtained the medical foundry qualification. In the upstream and downstream channels, the raw materials of all industries were available, and the production line could not only be purchased, but also made by itself.

The biggest difficulty in producing masks is the dust-free workshop, but in Foxconn, the dust-free workshop is everywhere. Because electronic devices also need dust-free production, a large number of OEM mobile phones, Foxconn, each cell phone production line is in the dust-free room.

Most people may think that mobile phones have nothing to do with factory masks, but if you compare the production processes of electronic factories and mask factories, you will find that It doesn't seem to make any difference.

The only difference between them is that the production line is different.

As soon as the production line is installed, the electronic factory will soon become a mask factory.

Magic index: basic operation 6

Representing Enterprises: Foxconn

Industry: Foundry all

RELEVANCE: all OEM

Related technology: OEM

　　 LV 2: steady ratio

In the army of transformation, the first group was a textile company engaged in related industries.

For example, three gun underwear, YOUNGOR, and red bean group, although they did not involve medical services, they had huge advantages in raw materials.

Among them, the red bean group has produced mask for the country in 03 years.

The equipment of these textile factories is a professional counterpart. Even without professional production lines, they can still rely on their existing production equipment to refit a set of production lines for masks.

The disposable protective clothing produced by them is also a professional product that other industries can not learn from other industries.

Of course, their biggest advantage is always the supply channel. For the outside world, the number of precious nonwovens they want here is much, and the rare melted cloth has some stock.

With the accumulation of this industry, the textile industry has changed rapidly and invested in the war epidemic.

Magic index: steady ratio

Representative enterprise: red bean group, three gun underwear

Industry: Textile

Correlation: Textile Industry

Related technology: inter industry transformation pipeline

　 LV 3: brain cave show

At level third, we need more than resources and determination, and more importantly, brain holes.

What if there is no money? What can we do without equipment? What can we do without raw materials?

Facing the three questions of life, most enterprises have no choice but to give up, but some people want to prove that the method is people's thinking. When they make up their minds to have a stoma, there is nothing to stop them.

In Putian, shoe factories and diaper factories have joined hands.

The main materials of diapers are spunbonded nonwoven fabrics, which have raw materials for non-woven fabrics, and their equipment can only be changed to a mask mask production line with minor modifications.

Shoe factories have more equipment, but no raw materials.

The two sides sat together and decided to work together. The diaper factory first creates the cover, then gives the shoe factory the ear belt and the nose rack. The shoe factory took out its own sewing machine, hot-melt machine and high cycle machine line, and melted the mask into a respirable mask. Finally, it also provided ultraviolet disinfection service.

In this way, the shoes and paper pants were changed, and I could only exaggerate: Show!

Magic index: brain cave show

Representative enterprise: Putian shoe factory

Industry: shoes and clothing

Correlation degree: weak correlation in industry

Related technologies: common raw materials

　　 LV 4: hide the big guys

What surprises you most is the transformation of cars and enterprises. Cars and masks, two elements put together are poles apart. It's hard to imagine how to combine them.

In fact, there are three congenital advantages in the factory.

First, the dust-free workshop.

The automotive industry is a demanding environment for manufacturing. At present, most automobile manufacturing processes require 100 thousand levels of clean space, and the painting workshop requires a cleanliness of 10 thousand. Because a little bit of dust may damage the effect of car paint when painting, and the requirements for environmental cleanliness in the painting workshop are even higher than that in respirators.

A 100 thousand level dust-free workshop is used for making masks, which is easy for these large car factories, because the workshop of the automobile factory is calculated according to the kilometer, and it is completely effortless to rebuild a mask for making masks.

Second, raw materials.

Wuling first came out to make masks, because the Wuling wit discovered that the raw materials of automobile sound-absorbing cotton are also non-woven fabrics, and are non-woven fabrics of polypropylene fiber which are very close to the process and melt blown non-woven fabrics.

After finding this point, the supply of another raw material for the production of masks is also readily solved. Wuling immediately joined his car with a sound insulation cotton supplier, Guangxi de FOTE, to invest in the construction of his mask factory, and also pointed out the direction for several car companies behind.

Third, perfect assembly line production system.

The automobile industry is a highly complex civil industry, involving tens of thousands of components and cost control within the scope of acceptance of civilians. This determines that the automotive industry must have the highest level of industry and management in the same era.

The embodiment of this industry level is self-produced equipment. Wuling, BYD and Guangzhou automobile are able to produce their own mask machines, and they are in an invincible position in the face of the shortage of mask machines.

Moreover, although it looks like a heavy industry, it is actually a comprehensive industry that can involve more than 100 related industries and maintain considerable influence. It is precisely because of this characteristic that the automobile industry can transform freely among various roles.

We think it is strange for car manufacturers to create masks. In fact, they are underestimating the magic of car dealers.

Magic index: Hidden chiefs

Representing Enterprises: all kinds of car companies

Correlation degree: industry fit

Industry: automobile manufacturing

Related technology: spray workshop perfect match mask manufacturing, high flow production.

　　 LV 5: Fantasy heaven

I thought this magic index reached the top of LV4, but I suddenly saw an enterprise in the transformation list. I saw him at the first moment in deep thought: why is he here?

Because the company and masks are really not related, I can't imagine how he can create a mask. The ostomy mask has nothing to do with them.

Without investigation, I have no right to speak. I hastened to do some research. After checking, I could only sigh with emotion: "magic is still your magic."

This amazing company is called "vision technology group". It has a great reputation in the field of clean technology. At present, wind power business has achieved second in China. In recent years, it has developed smart battery and intelligent Internet of things, and even bought an electric version of the "F1" competition team the year before.

A silent giant in the industry.

It seems that this company should like to "cross the border" very much, but this time they are really a bit crossed. People have to transform, or at least there is some advantage, you even a medical product production qualification is now applied for enterprises, cross boundary production masks? Also said that the daily production of 100 thousand, no production line, no raw materials, no existing dust free workshop, even shopping channels can not be found. Do you use love to generate electricity?

We should know that the manufacture and assembly of fans are different from the automatic assembly line models of cars and 3C. One blade is nearly 100 meters long, and the large fan equipment is more "partial pipelining" and "unit production".

Although this mode of production is the leading industry in terms of efficiency and flexibility, the leading industry is the fan industry. The fan vs respirator is totally different from the equipment category, the production process to the process.

I think for a long time, this company wants to build a mask production line of Nissan 100 thousand quickly. There is only one way to do it: do everything possible to buy and buy. But in this bony eye, mask devices and materials are even harder to obtain than the mask itself. In addition, there is no way to purchase the dust-free workshop. How can these be broken?

Curiosity has made me work hard, and it has been listed in the magic list. Why can't such miraculous things be investigated? I picked up my cell phone and surrounded several layers of relationships, and finally found an insider. After listening to his process, I was afraid of thumbs up.

How can we find suppliers without equipment and completely not involved in the industry?

Vision: no problem. My way is wide.

After all, this company is a leading industry and a multinational company. It has offices in twenty countries around the world, with customers and upstream and downstream all over the world. Although there are no direct masks related, the global network is launched, together with the search for suppliers. The efficiency is ten amazing. Within two days, a list of hundreds of suppliers has been combed out.

After getting the list, of course, it is screening. In this season, though many heroes are in trouble, there are many people who have made trouble in their country. In the long run, the organization began to investigate and verify the relationship. After a burst of operation, hundreds of companies successfully screened out ten genuine suppliers with real equipment.

Do you think there's enough goods? Hey, in a very short time, all kinds of routines and big pits are waiting for you.

In the long run, it was thought that finding a real supplier would be all right.

Overbooking is a relatively popular term used by the airline industry, that is, selling more tickets than the actual seats. Now some suppliers of mask equipment are playing the same trick. One machine sells five or six, and the deposit can not deliver in time.

You rush to rush to another house, not to you. Refund? What refund?

The solution to future vision is resource interchange.

The prospect is rapidly changing the way of thinking after being delayed. If you are a supplier, I am weak. Then I will become your supplier. I am far from the mask, but you are the mechanical manufacturing industry. I am a clean technology company in the global layout of production lines. I do not believe that you have no shortage of resources.

Such an inquiry, as expected, now there is no resources everywhere, and there are also two kinds of raw materials such as sheet metal parts, machined parts and so on. Next, directly send the supervisor to the supplier factory, supervise the progress all the way, and get the equipment from the supplier.

Then the question arises: the equipment is available. Where do you go in the dust-free workshop?

Sigh: Yes, we do not need a dust-free workshop. But! Yes! A year ago, the vision just completed the acquisition of NISSAN's power battery company AESC, and the power battery production line also landed in China. The battery, which is mixed with any impurity, is the "time bomb" that will trigger the short circuit in the future. The dust-free workshop is the standard of power battery production. That is to say, from the design planning of the dust-free workshop to the construction and construction, the prospect is also familiar with the road, and the fate is so magical.

I stretched out my fingers and counted the number of equipment and workshops. I didn't need to ask. When I first checked the data, I saw that the vision mask factory was built in Wuxi and Wuxi. Where the domestic textile industry base is everywhere, there is no shortage of raw materials.

After thinking, you can only ask: you have never experienced the production of respirators, are you sure about quality control?

The internal staff laughed: you see, our battery has 500 thousand electric cars all over the world, and there have never been any serious accidents in the past 9 years. Do you think this quality control is enough for medical masks? If we are not enough, we will also hire a consultant team of a mask industry on the spot. Do you think that is enough?

In this way, it seems that the passerby who has nothing to do with the respirator has set up a mask factory with 4 medical mask production lines, 1 N95 mask production lines, and 100 thousand Nissan masks.

No raw materials, no equipment, no direct supplier, no ready to clean workshop. Faced with so many challenges, the vision has built its own mask factory in 15 days, relying on its strong industry learning ability and operational efficiency.

Magic index: Fantasy heaven

Representing Enterprises: Vision Technology Group

Correlation degree: 0

Industry: clean technology

Related technologies: 0

04

Since January 1, 2020 to February 7th, more than 3000 enterprises in the country have added "mask, protective clothing, disinfectant, thermometer, medical device" and other businesses.

In the face of difficulties, Chinese business owners showed amazing solidarity and sense of responsibility, and risked all kinds of risks to support all kinds of health care products. It is estimated that after half a month, the respirator will be released to the market and nearly 200 million masks will be put into the market every day to ease the urgent need for medical protective products in China.

At the same time, all kinds of related medical supplies have gone to the front line in batches of the companies, and alcohol, protective clothing, masks, goggles, all the businesses in the upstream and downstream are in action to support this campaign.

In the future, they may also be able to fully support firepower abroad and assume the responsibility of "community of human destiny".

In the past, I have seen some people say that our core competitiveness is the endless wisdom of the people. With these ingenuity, we can always find ways to solve those seemingly unsolved problems and create the most amazing things.

This kind of wisdom is not only limited to diapers and shoe factories, but also in the arrogance of "no matter how impossible you feel, I still have to show you".

As long as these responsible enterprises come forward, the epidemic will no longer be scary.

As long as the people have not given up, they will surely create miracles that no one has ever thought of before.