Enter The Enterprise | English: "Smart Printing And Dyeing" Enables Low-Cost Transformation And Upgrading Of Printing And Dyeing Enterprises

The printing and dyeing industry in the context of overcapacity, a sudden outbreak of new crown pneumonia, so that the entire industry suffered unprecedented severe test. According to the latest survey data of China printing and dyeing industry association, from January to may, the main business income of printing and dyeing enterprises above Designated Size reached 86.988 billion yuan, a year-on-year decrease of 20.68%, and the proportion of three fees was 7.37%, which was 0.49% higher than that in the same period in 2019. The economic benefits of the printing and dyeing industry decreased significantly, and the expenses of printing and dyeing enterprises increased, and the operation pressure was great. Under the new situation, printing and dyeing enterprises are difficult to survive and lack the ability of self transformation. On the one hand, they can not reduce costs and energy consumption, on the other hand, they can not break through innovation, such as trapped animals in cages, and have no way out. To break the situation, as a traditional manufacturing enterprise, printing and dyeing enterprises must take the road of transformation and upgrading. Is there a kind of lightweight transformation to reduce the burden of enterprises in the process of moving forward?

This problem has a solution!

Shaoxing printing and dyeing Co., Ltd. will transform its original digital printing and dyeing Co., Ltd.'s scientific and efficient production platform to reduce the production cost of Beijing digital printing and dyeing Co., Ltd. "At the beginning, I was determined to develop a set of advanced printing and dyeing enterprises with low cost through the Internet." Wang Wenjun, general manager of Shaoxing English printing and dyeing Co., Ltd., told reporters that it is the feelings of Shaoxing old printing and dyeing people to help the whole printing and dyeing industry develop iteratively. In Wang Wenjun's view, digital management is the technology that industrial enterprises must embrace actively or passively when social technology develops to a certain stage and the real economy and digital economy are integrated. The transformation of "intelligence" and "digitalization" of printing and dyeing enterprises is not necessary to abandon their original advantages. They can try to make changes within the scope of control. They should start from small areas and step by step. They can not only taste the sweetness of the transformation, but also invest the least capital. Wang Wenjun told reporters: "enterprises start to use the" smart printing and dyeing "system, the average investment is about 300000-500000, which can be ignored compared with hard investment, but the improvement and benefits it brings are far greater than replacing one or two machines."

Intelligent printing and dyeing -- binmade textile intelligent manufacturing platform

Intelligent printing and dyeing information management system

The reporter saw the "cockpit" of the "smart printing and dyeing" platform in the English printing and dyeing central control room, which is a huge LED screen. With just a click of the mouse, the staff can see the output, energy consumption, real-time temperature of the flue of the setting machine, the first-time success rate of dyeing and other important information on the large screen. If the curve deviates from the platform in time, the problem can be solved in time. In addition, intelligent production scheduling can be carried out through the big data of "smart printing and dyeing", which greatly improves the cylinder utilization in off-season and peak season. In the future, the "dyeing expert" which will be launched in the future has the functions of automatic color measurement and color matching, which can completely replace the dyeing and proofing master. According to Wang Wenjun, "smart printing and dyeing" through accurate analysis and data collection, continuously optimizes the process flow, improves the first pass rate of dyeing, saves time, manpower, energy and other costs for enterprises, and realizes energy conservation, emission reduction, quality improvement and efficiency improvement.

A few days ago, English printing and dyeing was selected into the "notice list on the pilot application of industrial data classification and classification" issued by the Ministry of industry and information technology, becoming one of the nine textile pilot units in China. The classification and classification of industrial data will play a key role in guiding enterprises to carry out digital transformation practice. Wang Junmo said that the next step is to further improve the operation ability of printing and dyeing enterprises through the test.

(text / Dajing; video / Xie Cong)