Observation On The Breakthrough Of Changle, An Important Textile Town In Fujian Province

Changle district is an important textile industry town in China, with thousands of cluster enterprises and an annual output value of over 200 billion yuan. In recent days, with the rapid development of the high-end industrial chain, such as "the rapid development of the local industry chain" and "innovation and control of the local industry chain", we should take advantage of the "new industrial chain" and "innovation" to control the industrial chain It is growing against the trend.

Scale and innovation advantages are the foundation to deal with the crisis

From the beginning of the reform and opening up of family workshops, everywhere blooming township enterprises, to growing into a huge industrial cluster with an annual output value of more than 200 billion yuan, Changle textile industry has continued to develop and grow, gradually forming a scale advantage.

"The ship is big and fearless of the wind and waves." Chen Yanfei, director of the Bureau of industry and information technology of Changle District, said that Changle textile industry is mainly concentrated in chemical fiber, cotton spinning and warp knitting. There are national and even global leading enterprises in each industry. The production capacity of Changle nylon civil silk, warp knitted lace fabric and chemical fiber blended yarn accounts for 1 / 3, 3 / 5 and 1 / 2 of the domestic energy respectively.

"Since the company resumed work in mid February this year, it has been producing at full capacity." Chen Wen, President of Fujian xinhuayuan Textile Group Co., Ltd., said that as a leading enterprise in the industry, Xinhua textile has a certain right to speak and price in the viscose fiber field. In addition, the company has abundant cash flow. Therefore, instead of reducing production, it can take advantage of the low price of raw materials to appropriately increase inventory and reduce costs.

Over the years, Changle textile enterprises have been benchmarking with the world-class standards, continuously investing in advanced equipment, and innovating and developing products with global competitiveness. "In the predicament, Changle textile industry's competitive advantages in innovation, quality, cost and other aspects have emerged." Chen said.

Now, in the modern textile production workshops in Changle, Fujian Province, intelligent and automatic production has become very common.

In a factory area of Fujian Jinjiang science and Technology Co., Ltd., the whole process of chemical fiber production has realized automatic management from feeding, weaving, transportation, packaging to storage.

"These production lines are no inferior to any leading enterprise in the international industry. Through full automation and intelligent production, we can reduce the cost of 400 to 500 yuan per ton of products." Company vice president Chen Fei said.

The more difficult times, the more opportunities for development

Since the second quarter of this year, Hengshen group, a leading textile enterprise in Changle, has achieved a balance between production and sales, with a positive growth of 8.7% in the first eight months of this year.

"The more difficult the opportunity is, the more development is." Chen Jianlong, chairman of Hengshen group, said that in recent years, Hengshen group has achieved continuous leapfrogging in recent years by allocating international high-quality assets and strengthening the industrial chain.

In 2018, Hengshen group, after acquiring all the shares of the international industry leading enterprise fubante Netherlands caprolactam factory, jumped to one of the largest caprolactam production groups in the world, and opened up a complete industrial chain of 8 links upstream and downstream. At present, the company is negotiating with a leading Japanese chemical enterprise to further improve its technical level in the industrial chain.

"Changle textile industry developed in the crisis, the greater the difficulties, the greater the opportunities." He Jiemin, deputy director of the Management Committee of Fuzhou new area and Secretary of Changle district Party committee, said: on the one hand, the textile industry with a scale of over 200 billion yuan has the advantages of global advanced textile machinery and equipment, skilled industrial workers, and management talents who are good at learning. On the other hand, Changle entrepreneurs have a strong sense of crisis, and many entrepreneurs who love to fight and win are just like this The crisis is seen as an opportunity to overtake again.

During the interview, many Changle textile enterprises are clearly aware of the problem of industrial structural surplus after the impact of the epidemic, and are promoting the industrial transformation from scale economy to quality-oriented economy by making up the weakness, expanding the chain and increasing investment in scientific research.

"Every enterprise has space to improve quality and reduce costs." Chen Shiqing, chairman of Changle Shanli Chemical Fiber Co., Ltd., said that Shanli Chemical Fiber Co., Ltd. is still increasing investment in production equipment this year, and it is estimated that labor costs can be reduced by 30% to 40% after the relevant equipment is put into operation.

Digital empowerment upgrades traditional manufacturing with industrial Internet

In the first half of this year, the output value of textile enterprises on Changle scale reached 101.42 billion yuan, an increase of 3.1% year-on-year. In the face of the new situation and new changes in the domestic and foreign markets, it has become the way for Changle textile industry to seek long-term development by means of digital economy and industrial Internet to upgrade traditional manufacturing industry.

Starting from 2019, the government of Changle district started the action of enabling advanced manufacturing industry by digital economy, and this year it will focus on the industrial Internet.

"Xinhua source textile plans to invest 30 million yuan, and is paying close attention to the layout of the industrial Internet." According to Chen Wen, the current workshop production mainly depends on the experience of engineers. Different masters have different experience, and there will be errors in the judgment of problems. Industrial Internet can realize the visualization and data of enterprise production, and reverse process correction through big data analysis.

"Our textile machines are all over Korea, Turkey, Indonesia and other countries. Many customers are not familiar with the repair and maintenance of the equipment, and it is very inconvenient to meet the demand of equipment maintenance." Fujian Xingang Textile Machinery Co., Ltd. is a leading textile machinery enterprise in Changle. According to Zheng Chunle, deputy general manager of the company, Xingang company is speeding up the research and development of industrial Internet related technologies. Through the industrial Internet, the real-time networking and status analysis of production enterprises and each equipment can be realized, which will effectively help customers solve the problems in equipment maintenance and repair.

"After completion, the system can also import functions such as procurement, design, sales promotion, etc., and establish an ecological chain of textile machinery. Our enterprise will also upgrade from simple equipment production to a new manufacturing enterprise with full process services." Zheng Chunle said.

"In the face of future competition, Changle consolidates and improves the advantages of textile industry with digitization, intelligence and informatization, and develops new industries with industry information service of 100 billion yuan, and rudiments are emerging." At present, more than 20% of the total number of textile enterprises and textile enterprises have changed their management.