Changle, Fujian: Digital Enabling Textile Industry Changes

Original title: Digital empowerment of textile industry

On October 12, the third digital China Construction Summit will open. As the host of the summit, Fujian has vigorously promoted the digital process in recent years, and Changle District of Fuzhou City is a typical representative.

In the workshop of Changle Changyuan Textile Co., Ltd., tens of rows of machines are running at high speed in the workshop of Changle Changyuan Textile Co., Ltd.: as soon as roving products are offline, they enter the next process through the aerial automatic track; in the winding process, the manipulator twists the ends of the thread slightly, and the yarn joint is completed in a blink of an eye, and the jointless rate reaches 100%

"In the past, the textile workshop was crowded, noisy and fluffy. Now, with a high degree of automation, the working environment has been significantly improved, and one person can take care of multiple machines." Wang Zhaosheng, assistant to the general manager of the company, has been engaged in the textile industry for more than 30 years.

From manufacturing to intelligent manufacturing, it is the digital dividend brought by the digital China Construction Summit for Changyuan textile. In November 2019, Changle held a conference on the development of advanced manufacturing industry enabled by digital economy, proposing to give full play to the effect of Digital China Construction Summit, and set up the first phase of 1 billion yuan special fund for intelligent manufacturing.

Digital empowerment has won lower labor cost and production energy consumption for Changyuan. Under the traditional mode, the average number of employees per 10000 spindles is about 200. Now, the number of labor for 10000 spindles in Changyuan green demonstration workshop is only 25. Compared with before transformation, the power consumption per ton of yarn can be reduced by up to 20 kwh, and the electricity cost can be saved at least 600000 yuan per year.

"More than half of the leading enterprises, which account for 20% of the total volume of Changle textile industry, have realized the digital transformation of production organization management and quality control, and the production quality and efficiency have been further improved." He Jiele, Secretary of the Changmin District Committee, said.

It has become the largest caprolactam producer in the world; it has a strategic stake in Jiangsu Haiyang chemical fiber to consolidate its leading position in the global nylon industry; it has 21 wholly-owned subsidiaries, taking the lead in opening up 8 links of upstream and downstream complete industrial chain in the industry Changle textile industry leader Hengshen holding group performed well.

"This is inseparable from the support of the intelligent brain." Chen Jianlong, chairman of Hengshen holding group, said that Hengshen introduced a new management system to obtain real-time "production, supply, sales, human, financial and material" data by integrating production and manufacturing, R & D and design, management and marketing, logistics and warehousing, and continuously promoted the system's iterative upgrading.

Log in to the intelligent management platform, you can view the production, inventory and sales of global factories and workshops, and generate all kinds of data reports at any time to provide data support for enterprise decision-making. "If we compare the development of enterprises to sailing, we used to rely on feeling to steer. Now with digital management, we can adjust the course more scientifically and accurately." Hengshen synthetic fiber general manager Mei Zhen said.

In the Internet era, what is the experience of "touching the Internet" in the traditional textile industry?

After opening the computer to log in to the "Lefang cloud" platform, Zheng Baoyou, chairman of Jinlun high fiber, received another order from Jiangxi Province. "Products hang on the platform, almost every day customers online inquiry, procurement." With the help of the company's offline sales mode, the company has formed the online marketing mode. Since the beginning of this year, the company's sales volume on "Lefang cloud" has increased by four times compared with that in 2018.

"Lefang cloud" is an innovative public service platform of "Internet + textile industry" in Fujian Province. "The platform integrates network trade, supply chain finance, industrial big data application and other functions, and helps the overall transformation and upgrading of the whole textile industry chain." He Xiong, the person in charge of the platform.

Platform bridging widens online channels, greatly reduces procurement costs, and is conducive to the development of financial services. "We integrate the upstream and downstream to form a complete industrial chain, and through the overall packaging, we can get more preferential loans from banks; banks can also use the transaction data of enterprises on the platform to grasp the production and operation of enterprises in real time, and make loans with a targeted target." He Xiong said that since its launch in September 2017, "Lefang cloud" has realized 1014 transactions with a transaction amount of 6.842 billion yuan.

The textile industry of Changle has been growing against the trend with the help of digital technology and platform bridging. According to statistics, in the first half of this year, the output value of textile enterprises on Changle scale exceeded 100 billion yuan, with a year-on-year increase of 3.1%.