Digital And Intelligent Integration Promotes The Transformation Of Gaoyang Textile From "Manufacturing" To "Intelligent Manufacturing"

Gaoyang County, Baoding, Hebei Province, actively encourages and guides enterprises, promotes the deep integration of informatization and industrialization, organizes enterprises to apply for provincial and municipal digital intelligent production workshops, integrates automatic production equipment, automatic detection equipment and information software, realizes data collection, process monitoring, quality management, production scheduling and statistical analysis of the production process And realize the digital and intelligent production management, accelerate the transformation and upgrading of textile industry.

Raw material purchase reserve, production task, equipment operation, sales order, goods to be delivered Han Wei, manager of Baoding Tuqiang Textile Co., Ltd., constantly checks the operation status of each link of the company on the mobile app every day, grasps the overall production and sales situation of the company in time to ensure the effective connection of raw materials, production, finishing and sales. In the back of the company, the workers are busy in an orderly manner. From time to time, they pick up their mobile phones to submit orders and report new work tasks. The new order tasks will be delivered to the employees in time, which greatly shortens the intermediate link and effectively saves time.

"By integrating ERP and MES functions, and installing data acquisition equipment in sewing and weaving workshops, we collect production data from warping machines, air-jet looms, jacquard looms, cloth inspection machines, automatic sewing machines, etc. Through the new nuclear cloud software system, the collected data are transmitted to the cloud, and the workers of each process submit the application task through real name authentication, and can view the progress of production task in real time. " Han Wei, manager of Tuqiang company, said, "before the completion of the digital workshop, it is difficult to control the product quality and the operating cost is high. Now we combine MES and ERP to improve the production efficiency by 20%, reduce the operating cost by 15%, shorten the product upgrade cycle by 12%, reduce the defective product rate by more than 7%, and reduce the energy consumption per unit output value by 4%

In Yongliang Textile Co., Ltd., under the skilled control of workers, the digital production equipment has completed the order receiving, pattern design, cloth cutting, sewing, inspection, packaging and warehousing, which greatly improves the production efficiency.

"We have invested 3 million yuan to build a digital workshop for the production of baby and child products. In 2018, our digital workshop was identified as a digital workshop in Hebei Province by the Department of industry and information technology of Hebei Province." Tian Haitao, general manager of Yongliang company, said, "through the application of intelligent equipment in the workshop, the production capacity of the workshop has been doubled, and the single person's production efficiency has been increased by 30%. The product quality has been improved from the previous identification by people to the automatic identification of equipment. The standardized assembly line production mode has improved the product quality by 10%."

"The production workshops of Yongliang and Tuqiang have been identified as provincial digital and intelligent workshops. At present, Sanli and Hongrun are applying for provincial digital production workshop certification. " Dong Yanjie, director of the Bureau of industry and information technology of Gaoyang County, said, "at the same time, we also actively promote the construction of information service platforms for small and medium-sized enterprises in Gaoyang County, such as the information service platform for small and medium-sized enterprises in Gaoyang County, Kaman towel Museum, highlight textile inspection and testing platform, and Ruichun small and medium-sized enterprise talent training base, so as to provide small and medium-sized enterprises with product inspection, design and development, sales and marketing, and personnel training And information construction, network publicity, e-commerce and other services, to achieve mass customization based on information means, meet the personalized needs of users, promote the informatization of modern logistics, industrial design, after-sales service and other producer services, and boost the industrial cluster to move towards the middle and high-end of the industrial value chain. "