The Way Of Management: A New Observation Of Textile Industry -- Cross Border Integration

At present, the situation at home and abroad is undergoing profound changes and international competition is becoming increasingly fierce. On the one hand, a new round of scientific and technological revolution and industrial transformation is booming, which is changing the industrial paradigm and global industrial pattern; on the other hand, some developed countries promote the return of manufacturing industry, and the "counter globalization" undercurrent is surging. Developing countries are vigorously promoting the development of labor-intensive industries, and China's industry is facing "two-sided extrusion". Under the changing situation, there are always opportunities for change. At the new historical starting point, China's textile industry is facing new historical tasks and era topics. It needs to stand on the global level, look far ahead, and seek a new situation in the changing situation. As the mainstream media to convey the development trend of world textile technology, textile guide tries to record the development of the industry in the form of keywords, hoping that relevant practitioners can have a glimpse of the situation, think rationally, and get some inspiration. The key word in this issue is cross-border integration.

Cross border integration is to break through the shackles of the original boundary or presupposition, organically combine the advantages of different fields, cross, supplement and promote each other, so as to create a new mode, new format and new field with more advantages. As an important application-oriented discipline, textile has the characteristics of interdisciplinary convergence and cross-border integration of multi-technology. Driven by the new technological revolution, cross-border integration has become the main way of textile science and technology innovation. Whether it is the innovation and application of textile products, the change of production process and production mode, or the remodeling of industrial ecology and the extension of industrial boundaries, cross-border integration plays an increasingly prominent role in the innovation and development of textile technology, equipment, products, market and other fields, which is significantly reflected in improving the efficiency of technological research and development, realizing the value-added of products and strengthening enterprises Competitive advantage, creating industry comparative advantage and so on.

Technology convergence

At present, a new round of scientific and technological revolution is booming, and its main characteristics are reflected in the deep cross integration and extensive diffusion and penetration of various disciplines. The rapid penetration and diffusion of many disruptive innovative technologies in the fields of information, biology, energy, materials, manufacturing and other fields continuously lead to the accelerated development of emerging industries, and have a comprehensive impact on traditional industries in a revolutionary way. The global textile science and technology innovation also presents the trend of integration development. The integration and integration of molecular and structural design technology, biotechnology, nanotechnology, information technology, environmental protection technology and so on make textile materials develop towards the direction of multi structure, multi-function, super performance, intelligence and green, while textile production is towards intelligent, high-quality, high-efficiency, energy-saving and emission reduction To develop.

In the aspect of fiber technology integration development, Cotton Council International has launched the latest Traceability Technology "oritaintm", which is a world leading technology applying bio gene technology to verify the origin of products. Oritaintm technology can analyze the trace elements contained in cotton fiber by gene detection, which can provide origin verification service for all American cotton and trace its origin. The technology can detect cotton at any stage from the farm to the workshop, thus minimizing the risk of supply chain partners mixing cotton with poor quality fibers. Lenzing introduced blockchain technology into fiber product traceability and certification, and launched fibercointm technology and textile geneistm traceability platform. By using this technology, Lanjing and its partners can generate digital keys that are directly proportional to the actual shipping volume of fiber products to provide a unique authentication and authorization mechanism to further ensure the security and traceability of the entire supply chain. DSM, in cooperation with SABIC and UPM biofuels, has developed bio based dinima? UHMWPE fibers through the integration of SABIC and UPM biofuels, which significantly reduces the ecological footprint of UHMWPE fibers. Asahi Kasei of Japan has introduced materials information, which is based on data mining through artificial intelligence technology, to implement material development, which completely subverts the previous mode of material development relying on the experience or intuition of technical personnel, and improves the efficiency and precision of fiber development.

Application of Lambert fibercointm Technology

The integration and development of textile technology is mainly reflected in the cross-border application of new generation information technology, such as Internet of things, artificial intelligence, cloud computing, big data, blockchain, and robot and intelligent manufacturing technology. For example, in the field of chemical fiber production, Oerlikon manmade The spading robot of fibers has been put into operation in China, India and other factories. It can reduce the fiber end breakage rate by nearly 30% and increase the full roll rate by more than 3%. The smooth and high-quality spading process significantly reduces the influence of spade on the spinning process stability and spinning data, and further improves the spinning production efficiency and makes the same products produce The production cost was reduced by more than 3%. In the field of spinning, Yu Dahua Group, together with Jingwei Textile Machinery Co., Ltd., SINOMACH Intelligent Technology Research Institute Co., Ltd. and Wuhan Textile University, has jointly established the first 100% localization of the whole process intelligent spinning plant, in which the latest 100% localization of intelligent spinning equipment, AGV / rail type logistics transportation system, and intelligent looping / looping receipt and payment system have been fully upgraded The digital production and operation management and control system has built an intelligent spinning production and operation management system integrating intelligent logistics, intelligent recycling payment, warehouse management and enterprise resource management system. The overall technology has reached the domestic leading and international first-class level. Tianjin University of technology applies cloud computing technology to the condition monitoring and service performance prediction and evaluation of the service process of the electronic dobby, realizes the comprehensive monitoring of the production process of the electronic dobby manufacturing enterprises and weaving enterprises, and provides intelligent, efficient, reliable and timely decision support for enterprises. In practice, it not only reduces the failure rate of the dobby, but also makes further progress It improves the reliability of weaving, optimizes the utilization of equipment, improves the production efficiency and product quality, and lays the foundation for the intelligent transformation of weaving industry. As one of the three technical pillars of social development in the 21st century, nanotechnology has been successfully applied to the development of functional fibers and fabrics. For example, nano materials are usually added in the process of fiber manufacturing or finishing to give textiles antibacterial, UV resistant, antistatic, self-cleaning, radiation resistant, water repellent, antifouling and wrinkle resistant. In the field of textile and garment design, data technologies such as computer vision recognition and natural language processing are used for fashion trend research, artificial intelligence technology is used for fashion pattern design, deep learning algorithm in big data technology is used for online anthropometry, and computer 3D simulation technology is used for garment design visualization, virtual reality (VR) and augmented reality (augmented reality) Reality (AR) technology is more and more mature for virtual display of clothing products, and Internet of things technology is used for large-scale clothing customization.

In a word, the integration of technology makes technological innovation a "complex system". If a single individual and a single field want to achieve innovation breakthrough, their ability has been stretched out. Only multi-party cooperation and open cooperation are the way out. At the same time, the integration of technology also puts forward higher requirements for the cultivation of talents. Single skill can not meet the needs of textile production and development in the future. Compound talents will become the shortage of resources in the future. In addition, the integration and complexity of technology means that scientific and technological innovation needs diversified and profound pre accumulation, high-quality infrastructure and high technology investment, which also challenges the innovation development and factor investment of industrial enterprises.

Product integration

The integration of technology drives the integration of products. On the one hand, with the continuous development of consumer demand in the direction of diversification, differentiation and personalization, consumers begin to pay attention to the consumption experience and cultural expression while paying attention to the product price and quality. The market demand for service, customization and entertainment has become a trend, and products integrating technology and fashion are more and more favored by people. On the other hand, the breakthrough of fiber processing technology and the progress of textile dyeing technology have continuously promoted the extension of textile products in the application fields of national defense and military industry, aerospace, transportation, geotechnical engineering, health care, etc.

In the field of home textile and clothing, the integration of science and technology and textile is not only reflected in the new vitality of science and technology, but also the fashion expression of textiles through culture, aesthetics, art and design. On the one hand, through the comprehensive use of national patterns, digital printing, hand embroidery and other design elements, the excellent characteristics of functional fabrics can be innovative design, so that functional products and comfort, leisure, fashion and other closely linked. For example, the multifunctional fashionable fire-proof blanket developed by Shanghai Teon Fiber Co., Ltd. adopts the polysulfone t500 series as the main body and the flame-retardant viscose to optimize the spinnability of the polysulfone fiber, so that the fabric surface is smooth and easy to finish and print; digital printing technology is developed for high-performance fibers such as polysulfone fiber to ensure that the color fastness, rubbing fastness and washing fastness meet the national standards Standard; the appearance design adopts classic Oriental elements, and combines printing with hand embroidery, which makes the product beautiful and fashionable. On the other hand, flexible electronic components can be implanted into textiles to integrate bioelectrodes, sensors, flexible switches, flexible electronic circuit boards and conductive yarns with traditional textiles, and give them additional functions such as sensing, communication, monitoring and feedback, so as to realize the intersection of textile and clothing, material science, sensing technology, information processing, communication technology, artificial intelligence and other disciplines Fork fusion. For example, qipilang and Beijing innovation aishangjia jointly developed graphene intelligent heating down jacket, which integrates graphene fabric technology, intelligent control technology and big data analysis technology, realizing the upgrading of traditional clothing; the product can realize the temperature control from 30 ℃ to 60 ℃ and accurate to 1 ℃ through the intelligent app carried by the clothing, and can count the position and movement of the wearer According to the collection and analysis, it provides more convenient, efficient and warm use experience for outdoor sports. In addition, it also includes the application of intelligent temperature regulating material clothing in the field of aerospace, the application of intelligent electrochromic clothing in the field of military camouflage, the application of intelligent vital signs monitoring clothing in the field of health care, the application of intelligent positioning clothing in the field of safety protection, etc.

In the field of industrial use, the development and clinical application technology of biomedical textiles, high temperature and high humidity resistance and chemical resistance filtration material technology, hollow fiber liquid separation reverse osmosis membrane material technology, high performance fiber composite preform multi axial knitting, three-dimensional braiding technology have become the focus of cross-border integration and development of textile products. Such as Asahi Kasei) developed hollow fiber artificial kidney by membrane separation technology for medical field, lightweight aerated concrete and phenolic insulation materials for building lightweight and energy saving; hollow carbon fiber membrane developed by Japan (National Research) industrial technology comprehensive research institute was used for preparation of high-purity hydrogen, carbon fiber paper developed by Toray was applied to fuel cell electrode, Nisshinbo ）The developed carbon fiber diaphragm is used in vehicle fuel cell vehicles, which promotes the integration and development of fiber technology and new energy technology; the lightweight car body of all carbon fiber reinforced composite materials has contributed to the offline of the world's first high-temperature superconducting high-speed maglev engineering sample car, which is independently developed, designed and manufactured by China. The high-performance aramid fiber material technology and the high-efficiency short process embedded composite technology are adopted The combination of spinning technology, small molecule control technology and micro nano silk powder preparation technology makes the five-star red flag fly on the moon successfully.

Textile production is the art and science of making raw materials into new products to meet new needs. Textile products are the integration of science and technology and fashion, and are the development aesthetics of production, life and ecology. Only starting from the source of fiber, paying attention to the innovation and application of new raw materials, new technology, new technology and new equipment, and paying attention to the integration of product quality, cultural creativity and social responsibility, can we really do a good job in the development of textile products and truly meet the new expectations of the people for a better life.

Conclusion

In the new era, the advantage industry of integrated development has become a new orientation of textile industry. The cross-border integration from technological innovation to product development and application is not only an important feature of the industry, but also an inevitable path for its transformation and development.