Textile Machinery: "10 + 2" Provides Equipment Support For The Industry

With the basic achievement of the goal of textile power, what technologies and fields will the development of textile machinery equipment focus on in the next five years? Ten key common technologies and two major projects are closely related to the textile machinery manufacturing industry in the "14th five year plan" issued by China Textile Federation recently. The guidance notes that during the "14th five year plan" period, the industry should develop a number of key generic technologies of intelligent manufacturing for textile industry applications, such as industrial Internet, big data, artificial intelligence, industrial robots and blockchain; Further improve the R & D and application level of intelligent manufacturing industrialization technology, such as chemical fiber, spinning and weaving, non-woven, printing and dyeing, clothing and home textile, realize the breakthrough of key software and hardware systems, form integrated solutions and whole process intelligent manufacturing technology integration, and build digital and intelligent demonstration workshop or factory and other intelligent manufacturing demonstration production line integration technology.

　　 10 key generic technologies focus on Intelligent Manufacturing

With the development of 5g technology, information, communication, Internet of things are more convenient, intelligent management system based on Internet will be accepted by more and more textile enterprises. In the spinning machinery industry, based on the industrial Internet and cloud computing service platform, the application of real-time data acquisition, quality traceability, remote visual operation and maintenance of equipment in the spinning production process is expected to be widely promoted during the "14th five year plan".

With the needs of industry structure adjustment and development, short process, continuous and intelligent will still be the development trend of cotton spinning complete equipment during the 14th Five Year Plan period. The R & D of some key equipment, such as super draft spinning frame, blowing carding parallel connection, spinning joint robot, etc., and the research of ring spinning process equipment are expected to make a major breakthrough during the "14th five year plan". The existing ring spinning equipment will continue to strengthen intelligent upgrading to meet the market demand for automation and labor reduction. At the same time, personalized spinning equipment suitable for small batch and multi variety will be more developed and applied during the "14th five year plan".

To provide users with intelligent and digital solutions, promote the digital process of textile machinery itself, and ensure the reliability and stability of production through digital means is one of the key points in the development of the industry in the next few years. From the manufacturing point of view, green not only needs to realize the green technology, but also to realize the green equipment; From the perspective of intelligence, in order to realize the digitization of equipment, it is necessary not only to realize the automation of the host machine, but also to realize the automation, informatization and networking of the whole production process.

Specifically, the guidelines list 10 key generic technologies related to equipment manufacturing. Key generic technologies of Intelligent Manufacturing: research and develop a number of key generic technologies of intelligent manufacturing for textile industry applications, such as industrial Internet, big data, artificial intelligence, industrial robots, blockchain, etc.

Intelligent manufacturing demonstration production line integration technology: further improve the R & D and application level of intelligent manufacturing industrialization technology such as chemical fiber, spinning, weaving, non-woven, printing and dyeing, clothing and home textile, realize the breakthrough of key software and hardware systems, form integrated solutions and whole process intelligent manufacturing technology integration, and build digital and intelligent demonstration workshops or factories.

Spinning intelligent equipment processing technology: research and development of ring spinning intelligent complete equipment and short process spinning intelligent complete set of equipment, focusing on breaking through the key single machines such as automatic winding machine, full-automatic rotor spinning machine and air-jet vortex spinning machine, on-line detection system of spinning quality, automatic joint robot of sliver and spinning, development of automatic winding machine, rotor spinning machine, etc The key basic parts of air-jet vortex spinning machine.

Intelligent processing technology of textile machinery: research and development of intelligent production line of textile machinery and special basic parts, focusing on breakthrough of special processing equipment, intelligent detection equipment, special new sensors and robots for textile machinery with high precision, high efficiency and high adaptability; Research and application of digital design and manufacturing technology of textile equipment life cycle, key technology of information physical system (CPS) of intelligent manufacturing process of textile equipment, intelligent supply chain management technology of textile equipment manufacturing, and construction of digital chemical plant (workshop) of textile machinery enterprises.

In 2025, automation, digitization and networked manufacturing of textile production will be realized based on the new generation of information technologies such as big data, artificial intelligence and industrial Internet platform. Key weaving equipment processing technology: research and development of digital high-speed shuttleless loom, automatic warp knitting machine, intelligent yarn rack and material automatic replacement and conveying equipment and other key single machines, focusing on breaking through the intelligent control system of looms, developing high-speed shedding device, electronic dobby and other key components, and developing weaving collaborative manufacturing system. Research and develop digital, networked and intelligent knitting equipment, focus on breaking through the key single machines such as three-dimensional forming equipment, high-speed warp knitting machine, multi needle bed knitting technology, full forming knitting (weaving wearable) technology and composite needle technology, horizontal mechanism plate system based on Virtual Reality (VR) technology, and developing key components such as knitting needles.

Key equipment processing technology of chemical fiber: research and development of complete sets of equipment such as large capacity Lyocell fiber, high-performance carbon fiber, 10000 ton para aramid fiber, ultra-high molecular weight polyethylene fiber and recycled chemical fiber, focusing on breaking through high-speed precision winding system and on-line detection and dyeing system for chemical fiber production based on artificial intelligence, Key single machines and key process robots, such as intensive high-speed precision winding equipment and full-automatic high-speed energy-saving false twist texturing machine, have developed basic components such as composite spinning, high-performance fiber and industrial fiber, high-precision spinning components and high-speed false twist device.

High efficiency and environmental protection printing and dyeing equipment processing technology: research and development of continuous knitting fabric and continuous polyester fabric open width printing and dyeing production line, focusing on breaking through key single machines such as low bath ratio intermittent dyeing equipment, high-speed digital direct jet printing machine, low energy consumption double-layer stretching and setting machine, and online quality inspection system for fabric production and processing, The key technologies of dyeing process and quality of knitted fabric and polyester filament fabric, digital inkjet technology of various fabrics, intelligent conveying technology of printing and dyeing materials, communication information model and gateway conversion device of printing and dyeing equipment, automatic material navigation, transportation and grasping equipment and software are developed to realize interconnection and interoperability of printing and dyeing equipment.

High speed and wide width nonwovens equipment processing technology: research and development of wide and high-speed Spunlaced, needle punched, spunbonded, melt blown and other complete sets of nonwovens, focusing on breaking through key equipment such as wide and high-speed carding machine, cross laying machine, needle punching machine and high-speed automatic slitting machine, on-line quality inspection system for nonwovens production and processing, and development of basic components such as spinning die head.

Intelligent garment and home textile equipment processing technology: research and development of 3D measurement, 3D design, garment augmented reality / virtual reality (AR / VR) system, intelligent automatic cutting, hanging conveying, automatic template sewing and intelligent distribution system and equipment for garment logistics, and development of special robots for clothing and home textile, such as automatic identification, automatic grasping, three-dimensional sewing and fabric splicing and sewing, etc.

Advanced textile instrument preparation technology: research and development of automatic winder electronic yarn cleaner, drawing frame autoleveller, new generation spindle dynamic virtual power tester, high-speed spindle dynamic virtual vibration test and analysis system, etc; Research and development of high-end testing instruments, such as single fiber analysis system, sweating heating manikin test system, yarn dry and wet wear resistance tester; Research and development of textile related testing instruments for major engineering, industrial equipment, life science, new energy, marine engineering, rail transit and other industrial fields.

　　 Two major equipment projects support industrial upgrading

There are two projects related to equipment manufacturing in the guiding opinions on scientific and Technological Development in the "14th five year plan" of textile industry, which are high-end textile equipment manufacturing engineering and textile industry intelligent manufacturing demonstration project.

High end textile equipment manufacturing engineering will develop advanced complete sets of equipment such as key fiber varieties, spinning and weaving, printing and dyeing, nonwovens, special fabrics, etc., improve the related basic theory and interdisciplinary research ability of high-end textile equipment, and further improve the localization rate and quality of high-end equipment. Focus on the development of green textile production equipment and intelligent processing equipment, including Bio based fiber, degradable fiber, renewable fiber and other chemical fiber production machinery, green printing and dyeing equipment and textile equipment energy management system; Textile short process and automation equipment, textile special robot, textile intelligent system and detection, intelligent transformation of textile cluster area, etc.

We should strengthen the collaborative innovation of the whole industrial chain of the textile machinery industry, establish an advanced textile equipment alliance, jointly promote innovation and breakthrough in major textile technical equipment and key technologies, and encourage and promote the demonstration and application of new technologies and new equipment in the textile industry. Improve the construction of textile machinery intelligent manufacturing standard system, increase the integration and optimization of textile machinery industry standards, and promote the internationalization process of standardization work. Under the new development pattern of "double cycle", we should fully exploit the international and domestic markets with technology leading development, so as to provide equipment support for upgrading and high-quality development of domestic textile industry.

The intelligent manufacturing demonstration project of textile industry promotes the R & D and application of key technologies of intelligent manufacturing, builds a digital and intelligent workshop for the whole process of textile production, and strengthens the integration of design and development, production and manufacturing, enterprise management, marketing and business decision-making under the intelligent environment, and forms an intelligent chemical plant. Based on the digitalization of textile equipment and information interconnection, and in combination with the application and implementation of national intelligent manufacturing standards in the textile industry, a new generation of intelligent manufacturing standard system for textile industry is established, and the preparation of relevant standards such as textile fabric identification, textile equipment and system, industrial control network, textile industry cloud platform, textile big data platform and other relevant standards are given priority, Focus on the characteristic technology and mode of textile intelligent manufacturing, and construct the standard system of textile intelligent workshop and factory. We will actively promote textile enterprises to use the new generation of information technology to carry out customized services and remote operation and maintenance services, enhance the ability of customized design and collaborative manufacturing, and achieve a high degree of synergy between manufacturing and market demand. We will accelerate the development of intelligent manufacturing system integrators in the textile field, establish industry university research alliance or industrial innovation alliance, promote collaborative innovation of enterprises in different fields such as equipment, automation, software, information technology and other fields and in all links of the industrial chain, and gradually form an intelligent manufacturing development ecology in which leading enterprises in various fields advance and deeply participate in the subdivision of "specialty" enterprises.

(source: China Textile)