Feng Zhenbiao: Seeking Innovation And Change, The Vanguard Of Red Bean Group Always Wants Benefits From Innovation

The turnover and profit have achieved double growth, ranking high in the comprehensive ranking of the three-level enterprises of Hongdou Group. This is the report card handed over by Feng zhenbiao, director of Hongdou knitting and printing and dyeing factory. He was rated as the vanguard of Party members in the group's activities of "Celebrating the centennial, reporting the party's favor and striving for the vanguard".

As we all know, the prices of raw materials and dyes in the upper reaches of the printing and dyeing industry have been rising continuously this year. The sharp rise in electricity and steam charges and the influence of the "double control" policy of the state have put pressure on many printing and dyeing manufacturers. Under such a severe background, it is not easy for Feng zhenbiao to lead the red bean knitting and dyeing factory to achieve the above excellent performance. His experience is to aim at the needs of users, always focus on innovation and upgrading, constantly improve the efficiency of the factory, actively carry out product and process innovation, improve the finishing ability of the factory, and digest a lot of rising costs with innovation, so as to maintain the healthy and rapid development of the enterprise.

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From sanding process to grabbing, shearing and ironing process

In the eyes of leaders, Feng zhenbiao is particularly good at product innovation and process innovation. He himself has always stressed with his subordinates: "whether an enterprise can make profits or not depends on whether you have made the right products. The most important thing to do is to innovate.". He was born in printing and dyeing technology. He joined Hongdou Group in 1985 to work in printing and dyeing. He has been rooted in the industry for more than 30 years. Even after he became a technician, he became a deputy factory director and factory director, and led the technical team to carry out process innovation. He discussed with them the problems of hand feel, elasticity and hair loss, and was committed to improving the quality and creating explosive products; At the same time, we actively guide the technical line to overcome difficulties, pay attention to research and development, and constantly adjust the product process through QC projects, so as to improve the one-time pass rate and product added value. He attaches great importance to theoretical study to communicate with the outside world, timely understand the new printing and dyeing technology at this stage, grasp the needs of customers at the first time, strive to tap the market potential, and seek new processes and methods. Hongdou Group's best-selling soft underwear of red bean velvet has been sold well in the north and south of the country, with an accumulated sales volume of more than 100 million pieces. This is also inseparable from the continuous efforts made by the printing and dyeing factory led by Feng zhenbiao. In 2014, under his leadership, the factory developed a soft, comfortable, moisture absorbent and breathable suede fabric. The fabric adopts innovative carbon brush sanding process to grind out uniform and fine short velvet, which is more skin friendly, light and breathable than the long plush of chemical fiber. Therefore, it is favored by the market rapidly and lays a good foundation for the hot market of red bean velvet underwear of the group. In order to pursue a softer and more comfortable red bean velvet fabric, Feng zhenbiao also carried out iterative innovation on the products and developed the second and third generation of red bean velvet, which were well received by the market.

In order to create the best red bean velvet fabric, in recent years, Feng zhenbiao has actively developed green products to improve the added value of products through physical processing. Under his leadership, the red bean knitting and printing and dyeing plant mainly focuses on thermal underwear fabric, and the main processing process of the fabric focuses on the finishing process, not the dyeing process. This process includes physical processing of cashmere, ironing, shearing and so on. It does not consume water and pollute. It is a green product. At present, the printing and dyeing plants focus on the development of the latest iteration products of red bean cashmere, such as cotton / Coolmax / spandex double stretch and double shear moisture absorbent cashmere, iterative update of hot fabric grabbing and ironing process. The warmth retention, comfort and smoothness of the fabric are further improved, and the fluffy degree of the fabric is also further improved. At the same time, the product process is constantly improved and innovated, and the dyes with high color fastness and good performance price ratio are selected to further improve the product quality, and the market is highly praised. This year, we have also developed different dyeing processes for nitrile cotton flannel and cationic polyester flannel, which has developed a huge customer market for the factory.

Do everything possible to improve the comprehensive efficiency of enterprises

In the interview, Feng zhenbiao told reporters that as a factory director, he pays attention to many aspects of the factory, such as business, production, quality, technology, cost, safety, etc., which are closely linked, very important, and determine the competitiveness of the enterprise, but efficiency ranks first. Xing Zhu, director of the knitting printing and dyeing factory office, also said that the factory attached great importance to factory efficiency and cost control.

Indeed, for the printing and dyeing industry with extremely fierce competition and overcapacity, enterprises with low efficiency will be eliminated by the merciless market if they are not careful. For many years, Feng zhenbiao has been looking at the cost analysis table of the factory every day. He always pays attention to whether the consumption of dyeing chemicals, water, electricity and steam is abnormal, finds out the problems in time, finds out the gap and looks for improvement space; In the off-season, he will ask the factory to reserve the auxiliaries for dyeing and chemicals.

In terms of management, he improved production efficiency through continuous technical transformation, introduction of advanced equipment, reform of production line and acceleration of lean production. In the past three years, the factory has been continuously reformed in terms of technology, which has greatly improved the automation production of the factory; Under the premise of increasing output value and profit, the factory has been reducing the use of employees. For example, a dyeing vat used to need two workers, but now one worker can manage two or three dyeing vats.

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We should not only control the cost, but also try our best to improve the quality. Feng zhenbiao's requirement for production is that "in the case of the same quality, the cost should be the lowest; in the case of constant cost, the quality should be the best". For printing and dyeing enterprises, the stability of products is very important, especially in the dyeing process. In order to ensure the stability of color quality, we must operate in strict accordance with the process specifications. In order to improve the stability of quality, Feng zhenbiao always leads the technical personnel to carefully analyze the causes of the problems, continuously test, gradually optimize the production process, simplify the complex, make the staff easy to operate and simplify the operation process.

Pay attention to energy conservation and environmental protection and actively practice green development

The wet basis of NMHC on the display screen is 9.94, which is far lower than the national standard of 60. This is October 25, when the reporter interviewed in the workshop of red bean knitting and printing factory, he saw the data on the VOC (volatile organic compounds, in the sense of environmental protection, refers to the kind of volatile organic compounds that will cause harm) online monitoring analyzer installed in the workshop, The data of other indicators on the analyzer are also lower than the national standard, which shows that the emission of printing and dyeing workshop is far better than the national standard for waste gas treatment. Manager Tian, who is responsible for the production of Hongdou printing and dyeing factory, told the reporter that the reason for such excellent achievements is that under the leadership of Feng factory, they have been constantly researching and innovating in energy conservation and emission reduction. By refitting the exhaust pipe of the factory and installing spray cooling, the preliminary pretreatment of oily particles is carried out, and then discharged to the purifier for treatment. The effect is much better than direct treatment to reduce emissions.

Energy saving and environmental protection is a hot topic in printing and dyeing industry. Feng zhenbiao has a very clear understanding of the development trend of high efficiency, energy conservation and environmental protection of the printing and dyeing industry at home and abroad. He led the factory to abide by the national policies and regulations on energy conservation and environmental protection, actively responded to the group's green development, and made efforts to build a green enterprise, strive to make the most efficient use of resources and achieve high-quality development.

Throughout the more than ten years since Feng zhenbiao was the director of Hongdou knitting printing and dyeing factory, the development of the factory is not only a history of innovation and optimization of dyeing and finishing process, but also a history of upgrading dyeing and finishing equipment and upgrading of environmental protection and energy-saving level.

In recent years, Feng zhenbiao has actively applied dyeing process with small bath ratio in the factory; When the equipment is updated, air flow dyeing machine and low bath ratio vapor-liquid dyeing machine which can save water, electricity and steam and save a lot of dyestuff and chemical auxiliaries are selected; The exhaust system of the shaping machine was reformed and the exhaust purification system was added; Stainless steel tube type vertical high-frequency high-voltage static (one drag three automatic cleaning system) has been put into operation, and the purification effect is better; In view of the increasing fabric quality requirements of customers, santax carpet preshrinking machine from Switzerland is added, which can improve the shrinkage stability and handle of fabrics; A new type of thermal insulation material is installed outside the oven of the setting machine, which can reduce the original temperature by more than 10 degrees and save 3 cubic meters / ton of natural gas.

In order to enhance the market competitiveness of "green" and "environmental protection", in September this year, the red bean printing and dyeing factory passed the global recognized GRS (global recycling standard) certification once again, which also proved the strength of the factory in green environmental protection and social responsibility.

For Feng zhenbiao, a 25 year old Party member, vanguard of Party members means doing everything possible to innovate and make contributions based on their own duties. He repeatedly stressed that as a traditional enterprise, we can't always think about innovation. That's what he said and did. In recent years, the general environment is indeed not good, and it is very difficult. However, no matter how difficult the road is, we can go on steadily with innovation. His next innovation is to test water and dye without water, which will bring a new round of development opportunities to enterprises. We will wait and see.