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Xin'Ao Textile: A Green Textile Industry Chain Linked With A Single Yarn

2023/10/8 14:18:00 10

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　　 Reporter Xu Changjie

　　 Promoting carbon peak and carbon neutrality is the internal requirement for China to achieve sustainable development and high-quality development in the new development stage, and is also an inevitable choice to promote the construction of a community with a shared future for mankind. The green and low-carbon transformation of the textile industry is related to the foundation and foundation of industrial security, and determines the foundation and stamina of industrial development. At present, a number of enterprises in the industry have taken the lead in green development, but they can only achieve green development if more forces join in the "double carbon" action. ?

　　 At present, the theme education of learning and implementing Xi Jinping's socialism with Chinese characteristics for a new era is being carried out in depth. General Secretary Xi Jinping delivered an important speech at the thematic education work conference, emphasizing the need to vigorously promote research, use the Party's innovative theory to study new situations, solve new problems, and summarize new experience. In order to call on the whole industry to speed up the pace of "double carbon" action and solve the problems and puzzles faced by enterprises in the green and low-carbon transformation, Textile and Clothing Weekly specially launched the column of "News Survey on Green Transformation of Textile Enterprises under the Goal of" Double Carbon ", in-depth research and interviews with some leading advantageous enterprises to understand their views on green transformation, Confusions and solutions encountered will provide reference for industry enterprises and drive more enterprises to transform to green development.

　　 This column is supported by Shandong Weiqiao Venture Group Co., Ltd.

　　 Zhejiang Xin'ao Textile Co., Ltd. is a listed company focusing on the research, development, production and sales of wool and cashmere yarn. It was founded in 1991 and listed on the Shanghai Stock Exchange in 2014. The company is headquartered in Tongxiang City, Zhejiang Province. Its subsidiaries are Zhejiang Houyuan Textile Co., Ltd., Zhejiang Xinzhong Wool Co., Ltd., Ningxia Xin'ao Cashmere Co., Ltd Duncan Co., Ltd. and other subsidiaries.

　　 Xin'ao Textile is a single champion demonstration enterprise in the manufacturing industry of the Ministry of Industry and Information Technology, the fourth batch of green factories of the Ministry of Industry and Information Technology, and the first batch of waste free factories in Zhejiang Province. Its main product "combed wool yarn" was selected as the fifth batch of green design products of the Ministry of Industry and Information Technology. The company has a complete wool spinning industry chain of wool washing, sliver making, chemical treatment, dyeing and spinning, and produces all kinds of flat knitting machines, round knitting machines and socks yarn, making it a leading enterprise in the wool worsted industry.

　　 In 2022, the sales revenue of the company will be 2.2 billion yuan and the output value will be 2.4 billion yuan, ranking first in the domestic market share and second in the international market share. The company's products are sold all over the world and are widely recognized. Most international famous brands and luxury brands list Xin'ao as the designated yarn supplier.

　　 In recent years, the company has been committed to the development of functional products and green environmental protection products, focusing on sustainable development. Many of its products have been recommended by the China Knitting Industry Association for the cultivation and application of functional products. It has successively carried out the research on "R&D and industrialized application of chlorine free treatment technology" and the research on "R&D of ecologically sustainable wool blended knitting yarn", Research achievements 3E-WOOL shrinkproof wool treatment technology and bio enzyme shrinkproof wool treatment technology overcome the shortcomings of traditional shrinkproof technology; The technology of "chlorine free shrink proof process of wool by biological enzyme" has filled the gap in the domestic and foreign markets.

　　 Develop more than 1000 green products

　　 The company attaches great importance to the ecological design of products, focusing on the design for product performance, the development and selection of materials, the design for the end of product life cycle, the design for production and manufacturing, the design for energy conservation and consumption reduction and pollution reduction, and the strict selection of dyes, additives and other chemicals, It has successively broken through 3E-WOOL shrink proof wool treatment technology and bio enzyme shrink proof wool treatment technology, and it is convenient to use green raw materials, design production processes to reduce harmful substances or completely replace harmful substances. The company's combed wool natural white knitting yarn (Nm10-120) and combed wool dyed knitting yarn (Nm10-121) were included in the fifth batch of green design products list of the Ministry of Industry and Information Technology. More than 1000 products of its series all meet the requirements of green design products. Recycle nylon from deep-sea waste fishing nets, launch REMAKE series yarns blended with 40% recycled nylon and 60% ultra-fine Merino wool, and HOPE/HOPE-E/POPCORN/JOG series, which have passed GRS (Global Recycling Standard) certification. ERA series products produced based on a new shrinkproof process of protein hydrolysis avoid absorbable organic halogen compounds and obtain Bluesign blue label certification. In addition, the company's leading products have won many international certifications, such as OEKO-TEX STANDARD 100 (international textile ecological label), RWS (responsible wool standard), FSC and SustainaWOOL SC (sustainable wool). All products produced by the company are in line with green design products.

　　 Carry out carbon footprint assessment

　　 In response to China's goal of reaching the peak of carbon emissions by 2030 and achieving carbon neutrality by 2060, the company participated in the Low Carbon Manufacturing Plan (LCMP) of the World Wide Fund for Nature (WWF) Hong Kong Branch, and joined the "Climate Innovation 2030 Action" and "Life Cycle Assessment" of China's textile and clothing industry. Under the guidance of the China Textile Industry Federation, the company carried out a series of climate training camp activities to analyze the company's existing climate conditions, risks and governance measures from the scientific, technological, economic and other aspects, promote the company to innovate its business model, achieve rapid green transformation, and achieve a win-win between low-carbon and development. The company took the lead in carrying out carbon footprint projects in the wool textile industry, actively promoted representative product life cycle assessment (LCA) projects, and guided the subsidiary Ningxia Xin'ao Cashmere to release the carbon footprint assessment data of CASHQUEEN light, medium and dark cashmere yarns from pasture to yarn. The company's waste management follows the principle of reduction and reuse, from the source of waste generation, temporary storage, warehousing, outward transportation and treatment, in strict accordance with relevant laws and regulations and the company's procedure documents for management and treatment.

　　 Leading wool worsted green standard

　　 Since the establishment of the standardization management organization, the company has actively participated in the preparation and revision of standards in the industry. Made in China 2025 proposes "supporting enterprises to develop green products, promoting ecological design, significantly improving the energy conservation, environmental protection and low-carbon level of products, and guiding green production and green consumption". In September 2016, the Ministry of Industry and Information Technology clearly put forward the goal of "developing and promoting 10000 green products by 2020" in the Green Manufacturing Engineering Implementation Guide (2016-2020). In July 2019, the Technical Specification for Green Design Product Evaluation Woolen worsted Products (T/CNTAC 39-2019) standard was released, and Zhejiang Xin'ao Textile Co., Ltd., as the first drafting unit, fully participated in the formulation of the standard. In order to further promote the high-quality development of green manufacturing in the whole industry and give play to the leading role of standards, the group standard was declared to be converted into an industry standard in 2020. In August 2021, the Ministry of Industry and Information Technology issued and implemented the standard of Technical Specifications for Green Design Product Evaluation Wool and worsted Products (FZ/T 07012-2021).

　　 Many models of the company's "combed wool dyed knitting yarn" products have been selected as green design products of the Ministry of Industry and Information Technology. At the same time, it has guided its subsidiaries to carry out green product design promotion. By 2022, 24 enterprises and 42 wool worsted products have won the national green design product title. The audience and product influence of the standard are further expanded, and the social recognition is further enhanced.

　　 "Technical transformation" guarantees green production

　　 For the main greenhouse gas emission sources and high carbon emission stage of the carbon footprint of wool worsted yarn, the company uses the existing production plant roof and dormitory roof to build a photovoltaic power station, which uses nearly 8246MWh of photovoltaic power annually, saving 1013.48 tons of standard coal; Based on the "2R" principle, the new third-generation technology wool washing production line is adopted, the refrigeration system of the workshop is transformed, the steam condensate system is improved, and the steam condensate is recycled, so as to significantly reduce energy and resource consumption. To reduce pollutant discharge from the source, the company has established an online monitoring, early warning and alert mechanism for water treatment, developed a self-monitoring scheme for pollution discharge permits, and established a wastewater treatment system to uniformly discharge up to the standard through the discharge outlet. In 2021, the company's industrial wastewater treatment case was selected into the "Practice Case of" Five Water Treatment "in Zhejiang Province.