Sheyang County Accelerates The Cultivation Of New Quality Productivity Of Textile Industry

Walking into Gaofang Park, there are many modern textile factories, the roads are spacious, clean and tidy, and there is no odor in the air; The neatly arranged photovoltaic panels on the roof of the factory building are spectacular, and the automation equipment in the huge production workshop realizes "machine replacement"

Sheyang County is China's textile industry base county, with a long history of textile industry development. Since Zhang Jian, a national industrialist, reclaimed wasteland and planted cotton and set up a yarn mill in Sheyang, Sheyang County's textile industry has grown step by step, forming a complete range of industrial clusters with complete supporting facilities. In the process, he has also experienced "pains" such as unreasonable industrial structure, backward equipment, and insufficient innovation ability.

In recent years, Sheyang County has vigorously promoted the restructuring, transformation and upgrading of the textile industry in the direction of intelligence, digitalization and greening, promoted textile enterprises to leave the city and enter the park, and made efforts to explore the way with green low-carbon, strengthen the chain to supplement the chain, reform and innovation. With the high-end upgrading of traditional industries and the industrialization of cutting-edge technologies, The textile industry is becoming an innovation driven technology industry, a culture led fashion industry, and a green development ecological industry.

?? Activate the "fusion effect" and leap to the "whole industry chain"

Row upon row of machines are running at high speed and tens of thousands of yarns are winding at full speed. When they come to Jiangsu Ronghong New Fiber Technology Co., Ltd., one automation equipment becomes the "leading role" of the production line. Only a few keys can control the spinning equipment to achieve full process automation.

"Relying on the digital management platform, we can collect real-time data of production status to achieve digital, efficient, energy-saving and green production. Orders in hand have been scheduled to October, and sales are expected to reach 1 billion yuan this year." Xu Fuguang, the general manager of the company, said that since he settled in Gaofang Park in 2014, Ronghong has developed from a single printing and dyeing to integrated weaving, dyeing, sewing, packaging The whole industrial chain integrating export and sales has become the largest production base of textile cleaning products in China.

This is a vivid footnote for Sheyang County to anchor the development trend of clustering and constantly promote the overall supporting and coordinated development of the textile industry and climb up the value chain. In recent years, Sheyang County has taken Gaofang Park as the focus, persevered in grasping the leading position, strengthening the chain and gathering the group, and made every effort to build a professional and new comprehensive industrial park with the goal of the whole textile industry chain. It has successively introduced more than 10 chain main enterprises such as Shanghai Tiqiao, Shayin Group and Lanbang Special Fiber, and gradually formed "textile machinery spinning texturing weaving dyeing home textile and clothing" The whole industrial chain development pattern, the new fiber high-end textile industry cluster was selected as the provincial SME characteristic industry cluster.

"Clustered development is the 'catalyst' for cultivating new quality productivity." The relevant person in charge of Gaofang Park introduced that through factor agglomeration, advantage integration and industry intensification, the park has formed a "three areas and one center" layout of ecological dyeing and finishing area, high-end textile area, clothing and home textile area and industrial service center, and the input-output relationship and industrial organization form of enterprises are more efficient, The industrial agglomeration effect continues to emerge. In 2023, the full caliber invoicing sales will reach 13 billion yuan. Textile products will sell well in more than 40 countries and regions around the world. The production capacity of plush fabrics, cotton textiles, printing and dyeing will account for more than 25%, 30% and 85% of the salt cities respectively.

?? Adhere to the "digital intelligence empowerment", and the old industry will embark on the "new" road

Develop "digital brain", and "one screen, one key disposal, and integrated governance" for enterprise power, water, sewage and other data; One enterprise, one policy, digital transformation scheme, focusing on cultivating and promoting intelligent production scheduling, intelligent color measurement and matching, ERP system construction and other schemes; Carry out the construction of industrial Internet of Things, and realize the full coverage of workshops, factories and parks... In Gaofang Park, a special action of "digital enabling textile" is fully launched, and the development of new quality productivity is accelerating to all aspects of spinning, weaving, dyeing and finishing, and clothing.

Shanghai Tiqiao Jiangsu Textile Technology Co., Ltd. is a national high-tech enterprise integrating dyeing, mercerizing, knitting, dyeing and finishing. The package yarn dyeing workshop has achieved 90% automation, and was rated as a provincial intelligent manufacturing factory. Entering the workshop, we saw that the dye vats collectively "went upstairs", and the series of links such as cage entry, cage exit, unloading, cylinder loosening, cylinder tightening, and drying were all completed by six mechanical arms, reducing labor by nearly 80%.

"There are 102 sets of intelligent equipment in four dyeing workshops. Through various sensors and control devices, intelligent industrial robots and a series of industrial software are connected in series to dynamically manage the entire production process." Chen Jianjun, director of the company's Party Work Office, introduced that the company has achieved an annual output of 20000 tons of high-end functional fabrics With the production capacity of 3000 tons of medical gauze, 6000 tons of bulk fiber (dyeing) and 20000 tons of package yarn dyeing, the products are exported to Europe, America, Japan, South Korea and other countries and regions.

In the park, a group of traditional textile enterprises, represented by Tiaoqiao, have found the right way to open up their business by upgrading equipment, upgrading products and surging achievements: Ronghong Company has developed an alternative process for colored yarn and high elastic yarn, saving 12.8 million yuan in labor costs annually; Sand printing company uses 5G big data+Internet of Things technology to integrate upstream raw material companies and downstream printing and dyeing and clothing companies, and the annual income of new products is more than 1 billion yuan; Shunlong special fiber has built the first fully intelligent three-dimensional storage in northern Jiangsu, reducing land use by 200% and freight transport costs by 40%... At present, the coverage of textile enterprises above the park's scale in "intelligent transformation to digital networking" has reached 85%, 80% of enterprises have built semi-automatic or automatic dye auxiliary weighing and conveying systems, and a total of 260 patents and 220 registered trademarks have been obtained, creating 20 national high-tech enterprises 3 provincial enterprise R&D centers.

?? Accelerate the "green transformation", and integrate "zero carbon" into the longitude and latitude

In the weaving and dyeing workshop of Shunlong Textile Phase II, 18 ultra-low bath ratio tension free dyeing machines are running at high speed, and no sewage and odor can be seen in the whole workshop. "Through equipment upgrading, 30% of water and 20% of gas can be saved annually." Gao Jiafeng, deputy general manager of the company, said that at present, the company has orders of 230 million yuan in hand, and 18 production lines are operating at full capacity to ensure delivery to customers in September.

The "green butterfly change" of Shunlong Textile cannot be separated from the policy guidance and support of the park. In order to improve the efficiency of resource allocation, Gaofang Park took the lead in carrying out the "comprehensive evaluation of the intensive use of resources of industrial enterprises" in the city, analyzing and judging the "energy consumption per 10000 yuan output value, average pollutant discharge per ton, and invoiced tax per mu" of enterprises, promoting the hierarchical and classified management of enterprises, and promoting the "cage removal for green" and "cage removal for birds" through the dual mechanism of incentive and reverse force for enterprises with large pollutant discharge, high energy consumption, and inefficiency 700 sets of backward printing and dyeing equipment have been eliminated, and 7 inefficient enterprises have been withdrawn; At the same time, there is also one ultra-low emission thermal power plant, one heating center, one LNG gas storage station, and a sewage treatment plant with a daily treatment capacity of 60000 tons. Central heating, gas supply, and sewage treatment are fully covered, and the takeover rate and treatment rate of industrial sewage and domestic sewage of enterprises reach 100%.

"Focusing on key areas such as clean energy supply, industrial energy conservation and carbon reduction, carbon sink capacity improvement, energy and carbon coordination management, and application scenario layout, we have done enough work on" full chain low-carbon+scientific innovation empowerment+intelligent upgrading "to accelerate the construction of a green low-carbon circular modern textile industry system." The relevant person in charge of Gaofang Park said that the park is based on the data center of China Textile Union University, Actively explore the construction of smart IOT platform in the park, realize the awareness of energy and carbon structure situation in the park, statistical analysis and judgment of energy consumption, assist enterprises in zero carbon and low-carbon production, build a 51 megawatt distributed photovoltaic on the roof of the park, with an annual power generation capacity of 64 million kilowatt hours, saving about 7600 tons of standard coal, and Tiqiao Textile won the first certification of carbon neutrality of air layer fabric products in China.

Walk towards "green", and "quality" will be "new". At present, the park has built the only national level green dyeing and finishing R&D and production base in the province, and has won the titles of Jiangsu textile dyeing and finishing characteristic industrial cluster, the top ten national textile and clothing industrial parks, China's printing and dyeing industry digital transformation demonstration park, and the national textile industry Internet pilot park. (Wu Jieting, Liu Xiaohui)

(Source: People's Government of Linhai Town, Sheyang County)