Knitting Industry Cluster In Qingshanhu District Glows New Vitality
How can traditional industries develop with high quality? Under the leadership of the government, Nanchang Qingshanhu District Knitting Industry Cluster, taking advantage of the intelligent east wind, handed over a quite distinctive answer. At present, a number of traditional enterprises have embarked on the road of transformation and upgrading. Through the introduction of advanced technology and equipment, they have improved production efficiency and product quality, realizing the butterfly change from "manufacturing" to "intelligent manufacturing". The brand effect of "Qingshan Lake Knitting" has become increasingly prominent.
Jiangxi Jingdong Industrial Co., Ltd. is an old textile fabric processing enterprise in Qingshanhu District, focusing on the new green and energy-saving fabric refining, dyeing and setting process. Entering the newly transformed 5G smart factory, a modern and intelligent production scene came into sight.
In the workshop, the workers touch the button lightly, the cloth is sucked into the dye vat, and the dye proportioning, punching, and out of the vat are all automatically completed by the vat receiving system. The 5G intelligent printing and dyeing system can realize order tracking, intelligent control of production process and efficient quality control of products, save more than 30% of time and labor costs, and reduce production energy consumption by 10%. Today, the enterprise produces more than 80 million tons of high-quality fabrics annually, achieving an annual output value of more than 1 billion yuan.
Jingdong Industrial's 5G smart factory is a microcosm of the industrial transformation and upgrading in Qingshanhu District and the acceleration of the multiplier effect of boosting the digital economy. At present, the formation of digital kinetic energy in the area has accelerated, with 55 technical transformation projects implemented, 8 "5G+Smart Factory" projects built, and more than 2500 enterprises on cloud platforms added. Among them, there are 2 national excellent scenes of intelligent manufacturing, 4 provincial benchmark enterprises of intelligent manufacturing, and 2 provincial demonstration enterprises of integration of industrialization and industrialization.
Bright and open French windows and soft and melodious background music make people feel like they are in a high-end office space. However, this is the forefront of the manufacturing industry - the "5G+Smart Factory" of Nanchang Huaxing Knitting Industry Co., Ltd. AGV intelligent robots are shuttling between production lines to efficiently transport various semi-finished products; With the help of the advanced hanging system, the cut cloth flows rapidly between production lines; The production data of each process is synchronized on the main control screen in real time... Through digital transformation, the product quality and production efficiency of enterprises have been greatly improved.
The digital economy is booming, and the momentum of innovation is surging. In the workshop of Nanchang Zhongtuo Garment Co., Ltd., the cloth inspection bench equipped with multiple high-precision industrial cameras is particularly eye-catching. This equipment has realized high precision and high efficiency defect detection of raw material cloth. The defect detection rate is up to 97%, the cloth inspection speed is four times that of traditional methods, and the minimum detection accuracy can reach 0.1mm. The introduction of this innovative equipment benefits from the positive response of the district to the wave of digital economy, and the initiative to join hands with Baidu Feizhu (Jiangxi) Artificial Intelligence Industry Empowerment Center to create a new path of digital transformation for local textile enterprises.
Qingshanhu District has also made remarkable progress in building a complete knitting industry chain. Recently, Jiangxi Shengyuan Printing Industrial Park, located in Qingshanhu District, was successfully opened, attracting the first batch of 24 printing enterprises to sign up. Nanchang Yifeng Textile Printing Co., Ltd. is one of the first knitwear printing enterprises to settle in the industrial park. Zhang Lingyun, the general manager of the company, said that the park will focus on sewage and waste gas treatment, so that the settled enterprises can focus on production without worry and effort, and achieve win-win economic and environmental protection. After the settlement, the enterprise has introduced four full-automatic elliptical machine production lines. With the improvement of intelligent production line, the production efficiency has increased by nearly 30%.
At the recently concluded 136th China Import and Export Commodities Fair, the textile enterprises in Qingshanhu District once again demonstrated their strong strength, and the turnover of export intention reached 171 million dollars. In recent years, with the "Qingshanhu Knitting" brand as the core, the knitting enterprises in Qingshanhu District have continuously promoted product innovation and technology upgrading, and launched a series of new clothing products that integrate fashion, personality and functionality. These new products are not only unique in design, but also pursue excellence in quality. They integrate traditional technology and modern technology, and show the profound cultural heritage and innovative vitality of the knitting industry in Qingshanhu District.
(Source: Nanchang Modern Knitting Chamber of Commerce, Jiangxi Daily)
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