Shaoxing HUAYU Textile Machinery Successfully Developed A Mechanical Three-Dimensional Compact Spinning Device.
Zhejiang Shaoxing HUAYU Textile Machinery Co., Ltd. has successfully developed a mechanical three-dimensional compact spinning device. The device was tested in different varieties of 30S, 60S, 80S and 100S in Shandong decotton and Shijiazhuang Changshan. Compared with the original spindle of common spinning, the detection of harmful hairiness was more than 60% above 3mm, and yarn evenness index was reduced by more than 1%.
The trial unit indicated that the mechanical three-dimensional compact spinning structure is simple, no need to make any modification to the original spinning frame, it can be used when installed, and the operation is very convenient; without negative pressure, energy saving and electricity saving; and without grid ring, consumables can also be saved. The compact spinning of this structure can effectively reduce investment costs and use costs, improve yarn quality and enhance the viability and competitiveness of enterprises.
The common type of negative pressure compact spinning, its principle is to use the fan suction air to produce negative pressure, the negative pressure will pass through the suction air tank fiber bar cluster, then pass the roller and roller's jaw after the squash and output twisting. The structure is relatively complex, and the power consumption is larger than that of the mechanical three-dimensional compact spinning device. The grid ring is repeatedly tortuous and easy to damage, because the grid circle is easy to accumulate flying flowers, and it is necessary to do cleaning work continuously. This type of negative pressure compact spinning is usually referred to as the first generation compact spinning.
The Swiss compact spinning is called the second generation compact spinning. It changes the idea of negative pressure cluster, adopts mechanical groove assembly, and then passes through the output roller and the jaws of the roller to crush the fiber bar and output twisting. Due to the mechanical cluster, the compact spinning eliminates the negative pressure power consumption, reduces the consumables, reduces the investment cost and the use cost, and has good consistency of yarn.
However, due to structural reasons, the output angle of the output terminal is larger, the workers are difficult to operate, and it is not easy to make high count yarns. Because the grooves after the grooves are bundled, they are still twisted by the output pads and the jaws formed by the roller, so that, like the negative pressure compact spinning, the twisting triangle area still exists.
The mechanical three dimensional compact spinning device developed by Shaoxing HUAYU textile machinery adopts the method of mechanical trench cluster and utilizes the principle of twisting and sinking. The twisting point of yarn is pferred to the groove cluster area by twisting and sinking boss, so that the fiber bar can be twisted directly under the condition of solid accumulation in the cluster groove. The mechanical three-dimensional compact spinning device is an innovative product of HUAYU, and has applied for many patents.
The mechanical three-dimensional compact spinning device developed by HUAYU Shaoxing has the following outstanding characteristics: the principle of twisting is adopted to control the twisting of the whisker in the groove cluster area, with reasonable principle and convenient method. In the trench cluster area, the bar must be twisted directly to eliminate twisting triangle area. This is an innovation in the ring spinning process.
Mechanical cluster not only saves energy and electricity, but also greatly reduces consumables cost and energy conservation. With different groove geometry parameters, high, medium and low yarns can be spun and the yarn quality is stable. Without changing any parts of the original spinning machine, only the mechanical three-dimensional compact spinning device can be installed on the front roller shaft, which is suitable for both the old machine pformation and the new machine installation, and the user can conveniently switch between the ordinary ring spinning and the compact spinning. The investment cost is the lowest in the existing compact spinning.
Editor in chief: Xu Qiyun
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