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    The Products Produced By Textile Machinery Enterprises Must Be Butted With Users' Needs.

    2010/5/27 14:06:00 37

    Textile Machinery

    In recent years, industrial textiles have attracted increasing attention and the industry has been developing vigorously.

    According to Zhu Minru, director of China Industrial Textiles Association, the growth rate of China's industrial textiles reached 17% in 2009.

    The goal of industrial structure optimization proposed in the plan for adjustment and revitalization of textile industry is to adjust the proportion of fiber consumption to three of the top end products of clothing, household and industry, to 49:32:19.

    The prosperity of products will lead to the development of machinery and equipment. What is the development level and current situation of domestic industrial textiles equipment?




    Clarify the concept: where is the equipment for industrial textiles?



    Because industrial textiles and nonwovens are intersecting, many times, "industrial textile equipment" is easily mistaken for all kinds of nonwoven production lines.

    In fact, this is a concept without strict specific extension.




    Zhu Xianmin, vice chairman of the China Textile machinery and equipment industry association, explained that "industrial textiles" are distinguished from the uses of the final products, rather than from the point of view of processing technology. Most of the non-woven fabrics are used for industrial textiles, so it is easy to confuse the two.

    In fact, many industrial textiles are finished by weaving. Therefore, the equipment of industrial textiles is not merely referring to nonwoven equipment. Some general equipment still comes to the traditional textile machinery industry.

    Some equipments for producing industrial textiles also need to be spun and woven, so they should be classified as professional equipment such as wool spinning and cotton spinning.

    However, there are also some special equipment for textile equipment pformation, especially for manufacturing or developing industrial textiles. For example, the multi axial warp knitting machine used for the production of wind turbine blades is specially built for industrial textiles. There are also some warp knitting machines with double needle beds, which can be used for curtain fabrics themselves. The thickness of the warp knitted fabrics can be 20mm. But some industrial fabrics require the thickness of the spacer fabric to be less than 100mm.




    In addition, the industrial textile equipment also includes woven equipment, such as the special width loom used for weaving thin steel wire. The demand is small in the past. Now, there may be more development of "weaving, weaving, weaving" 3D weaving, and there will be great development in the future.




    Whether a set of equipment belongs to industrial textiles, in the final analysis, depends on whether the end product of the product is in the industry, rather than the technological process it uses.




    Enterprise strategy: focus on future development




    In addition to small and medium-sized enterprises that produce non-woven equipment all over the country, there are many large textile machinery enterprises to develop industrial textiles equipment as an important part of their own development strategy.




    Ye Mao Xin, vice president of China Heng Tian Group, said: "the future development potential of industrial textiles will be very huge."

    On the one hand, the new materials division will focus on developing some new textile materials in the future. On the other hand, the equipment of nonwovens is a project that the group has been working on in recent years.

    One of the group's enterprises, the Zhengzhou textile machinery Limited by Share Ltd, which has a reputation for developing nonwoven equipment in the industry, will show some new production lines at this year's international textile machinery exhibition.

    In addition, warp knitting machines also focus on the development and expansion of industrial textiles such as multi axial warp knitting machines, including carbon fiber equipment, high-strength and high modulus production lines, and some glass fiber equipment, which are all developed around industrial products.




    Ye Maoxin said that in the field of industrial cloth, Heng Tian Group has established the goal that must be focused in the future.

    As a central enterprise, Heng Tian will not enter the low-level field. It must stand at the national strategic level, take some frontier areas as a starting point, and the group also has this strength. Regardless of financial resources, material resources, R & D and processing, they all have the ability to intervene at a high starting point, and the goal of Heng Tian is to lead the industry.



    Wang Jun, President of Orion group China, also expressed optimistic expectations for the prospects of industrial textiles equipment.

    He said that the development potential of industrial textiles in the textile industry is very large, whether it is short fiber geotextiles, sanitary materials or filament materials such as cord fabrics and light box fabrics. In the past, both the level of technology and the total capacity of production in China were very low, which did not match the status of textile giants.

    But in recent years, the growth rate of both nonwovens and industrial yarns has far exceeded the growth rate of the entire textile industry.

    In this regard, orrican not only attaches great importance to it, but also practices it.




    The silk and filament part of the industry has done well in the Department of the orron bmag. It has not only the technical strength, but also accumulated many experience in project engineering in China, and has already provided a high module and low yield production line for many domestic enterprises.

    The short silk and non-woven parts are mainly concentrated in the Orion new magage division. At the forthcoming textile machinery exhibition, nimag will display its meltblown, spunbonded, spinning, and airflow nets.

    Aiming at the nonwovens, the Oricon group is also discussing how to further develop on the existing basis.




    Policy boost: from users to machinery to promote industry warming




    The prospects for the development of industrial textiles are promising because of the increasing development and attention of industrial textiles.

    In addition to the natural market demand generated by economic development, national policies have played an important role in promoting the development of industrial textiles and equipment.




    The most important driving force is the adjustment and revitalization plan of the textile industry.

    This document, which laid the foundation for the redevelopment of the entire textile industry, refers to many industrial textiles.




    The goal of optimizing the industrial structure is to adjust the proportion of fiber consumption to three of the top end products of clothing, household and industry by 49:32:19.




    To expand the application of domestic industrial textiles, it is necessary to combine policies and measures to expand domestic demand and promote economic growth, and to improve the application of industrial textiles in water conservancy, pportation, construction, new energy, agriculture, environmental protection and medical treatment by improving relevant standards and regulations.




      加快產(chǎn)業(yè)用紡織品的開發(fā)應(yīng)用,提出要重點(diǎn)發(fā)展以寬幅高強(qiáng)工藝技術(shù)為主的土工格柵、土工布、防水卷材等多功能復(fù)合材料,高端土工布材料國內(nèi)市場占有率由20%提高到50%;加快推進(jìn)針刺、水刺、紡粘等先進(jìn)工藝和高性能纖維在環(huán)保過濾用紡織材料生產(chǎn)上的應(yīng)用,新材料比重由20%提高到50%;支持多功能篷蓋材料、膜結(jié)構(gòu)材料等輕量化特殊裝飾用紡織材料的開發(fā)應(yīng)用;支持采用高性能纖維開發(fā)風(fēng)力發(fā)電機(jī)葉片、航空和航天器預(yù)制件等高性能增強(qiáng)復(fù)合材料,年產(chǎn)量達(dá)到5000萬平方米;開發(fā)節(jié)水灌溉、儲水材料和緩釋包裝材料等農(nóng)用紡織材料;加快手術(shù)衣、隔離服、仿生器官等醫(yī)用紡織材料及制品的開發(fā)和應(yīng)用;推廣紡粘、熔噴、水刺及其復(fù)合非織造工藝技術(shù),突破“三抗”(抗微生物、抗血液、抗酒精)手術(shù)衣、隔離服等科技攻關(guān)項(xiàng)目的產(chǎn)業(yè)化難題。




    Improve the autonomy of textile equipment and speed up the development and industrialization of machinery for industrial textiles.




    In the plan for the adjustment and revitalization of the equipment manufacturing industry, it is proposed to combine the implementation of the "textile industry adjustment and revitalization plan", with the emphasis on linking up thin and thin lines, high-speed weaving equipment, non-woven sets of equipment, special weaving equipment, high efficiency, continuous and short process dyeing and finishing, and so on, to promote the autonomy of textile machinery, many of which are related to industrial textiles.




    After the promulgation of the two plan, the Ministry of industry, the Ministry of development and reform and other departments issued a number of documents to encourage the development of textile machinery equipment, and many other equipment or key components related to industrial textiles.




    In addition to the policy of direct support, increasing investment in infrastructure construction and other policies, the industrial textile market has also been expanded and passed to related machinery and equipment fields.




    Development direction: docking with user needs



    Zhu Minru, director of China Industrial Textiles Industry Association, commented on the status quo of domestic industrial textiles equipment: Although the price of domestic equipment is low, a considerable part of the quality of domestic equipment is inferior to that of imported equipment.

    High performance equipment produces high-end products, and competition is naturally high. Low level equipment competition often leads to price competition, raw material competition, and virtually creates bad effects on the market.

    At the same time, he also believes that the gap between domestic equipment and imported equipment will be smaller and smaller.




    Zhu Xianmin compared the whole textile machinery industry, and thought that the level of industrial textile equipment produced by domestic enterprises is not low, such as the multi axial warp knitting machine made by Wuxi run yuan, Changzhou eight spinning machinery and so on. The spunbonded equipment developed by Zhengzhou textile machinery, the short fiber carding equipment made by Qingdao textile machinery, the Research Institute of the grand academy, and the two spinning machine of Shaoyang are all very good.




    There is still a gap between the domestic production of industrial textiles machinery and the international advanced level, but the gap is not as big as it used to be.

    Take the melt blown nonwovens production line as an example, the domestic production was mostly intermittent and poor stability, and now it can produce continuous equipment at home. The grade is not low.




    Zhu Xianmin believes that industrial textile equipment to improve, it is necessary to work hard from the reliability, in addition, the development of new products should be done according to the requirements of downstream users. The textile machinery enterprises should first contact with users, create equipment that meets the requirements of the other party, understand the key work that the industry wants to develop, and can not close the door by themselves, and make products that people can not use.




    Transformation tips: integration of macro control and free development




    Aware of the strong potential for development of industrial textiles, many enterprises in other fields are also trying to enter the industry. Correspondingly, textile machinery enterprises try to pfer from other directions to the development of industrial textile equipment.

    In this regard, Zhu Xianmin said that China Textile machinery and equipment industry association is actively guiding, encouraging strong enterprises to enter, but we must do what we can.

    The pformation is to pay the price, new product research and development should have a large amount of investment, a new product to be tested and continuously improved, push to the market to have two or three years, enterprises should plan to bear the cost, and formulate a reasonable strategy.

    Take Changzhou Hongyuan as an example, this is not a big enterprise, but it has gone out of its own way when developing industrial equipment. The enterprise itself is both a device manufacturer and a user, producing warp knitting machines and producing warp knitted fabrics.

    Moreover, enterprises and universities should jointly develop products, so that the combination of production, teaching and research, and using their own experience in R & D, it is easy to achieve industrialization.




    Many industries have suffered such a setback: when the industry is in an upward stage, a lot of people are driven by interests, rushing headlong into the herd, the initial market competition is not fierce, but what is better sold and done much will lead to excessive competition, and eventually some enterprises will be cleaned up, resulting in waste of resources.

    Zhu Minru is deeply worried about the low repetition of melt blown and spunbonded nonwovens industry.

    How can industrial textile equipment enterprises avoid walking in a rush to rush forward?

    Wang Jun's view is that any industry should be a combination of macro control and free development, the most important thing is to rely on the invisible hand of the market to adjust, so that enterprises can see clearly the interests and risks, and ultimately decide whether to invest.

    However, from the perspective of the state and industry, we need to have a large framework, have a forward-looking forecast of the waste of resources and build a large framework, and then make corresponding development in this framework.





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