Printing And Dyeing In Guangfeng: Finally, "Nirvana" On The Edge Of The Cliff.

"In the first half of this year, Guangfeng

In contrast, the national day just passed the year before last. Due to the breakup of the capital chain, the chairman and wife of Jiang Long, China's largest printing and dyeing enterprise, disappeared. Overnight, the company collapsed and stopped production and reorganization. The printing and dyeing company, which was listed in Singapore in 2006, once had the title of "China printing and dyeing first stock".

Now, after the government led reorganization, it finally "Nirvana" on the edge of the cliff.

"One year after the reorganization, this year, Guangfeng's printing and dyeing can reach 500 thousand meters per day, although the capacity is 200 thousand meters larger than that of the original river dragon, but the amount of pollutant discharge is reduced by 2500 tons per day compared with 10 thousand tons per day, and the total production cost is almost the same."

A person in charge of the industrial area management committee told me that dyes, chemicals, auxiliaries, steam and other energy consumption decreased by 10~20% compared with that of Jiang long, especially the staff salaries. The total proportion decreased by about 10 percentage points over that of Jiang long, but the per capita wage increased by 800 yuan / month, rising by 30%.

"Jiang long printing and dyeing" is the story of "Phoenix Nirvana".

If the government's efforts are the premise, then the hard management of enterprises has played a decisive role.

In a year and a half, Guangfeng's printing and dyeing produced the three combination of "hardware pformation, system assessment and energy conservation management".

First, hardware pformation.

After receiving Jiang long, we invested about 30000000 yuan to arrange and maintain the equipment at the same time. It only cost about 12000000 yuan to pform the equipment and eliminated three printing machines and two sets of stereotypes. We have purchased three advanced printing machines and two advanced machines.

Through the increase and decrease of equipment, we have laid the foundation for upgrading product quality. "

Kou Jihe, director of the production department of the former Jiang long, is now the director of Guangfeng printing and dyeing production department.

Jiang long used to rely on double reduction products such as chiffon and so on. Now it is mainly cotton and knitted products.

For example, the printing of Gaomi poplin is highly welcomed by the European and American markets due to its strong color fastness, high printing accuracy and bright colors. The added value is 3 times that of the past.

The large-scale production of knitted products not only improves the added value of products, but also significantly reduces the concentration of COD in sewage, reducing the cost of sewage treatment nearly 4 million yuan per year.

The next step is institutional innovation.

Hardware is up, software management should catch up.

This year they have introduced printing and dyeing auxiliaries and other production cost assessment programs, profit assessment management methods and quality assessment management system.

In June, the dyeing mill realized a profit of more than 200 thousand, and 7 people in charge of the project could be divided into 8 thousand yuan.

In the cost assessment, the printing plant was reduced by 10% because of the actual consumption ratio of softener in June. It can award 20% yuan to the supervisor, squad leader and truck driver and so on, and the unit saved 25 thousand yuan for the 4062 yuan.

However, seaweed and thickener should be fined 6592 yuan for exceeding the standard.

This saves 20% of the reward, and exceeds the 5~10% penalty system, which greatly mobilizes the enthusiasm of the production line cadres. At the same time, the water, electricity and steam meters are installed on the equipment to assess the staff.

More effective way is that the company also invested tens of thousands of yuan per month to set up a quality award, which is fully used in the workshop without any quality accident, otherwise it will be deducted according to the responsibility.

Make an essay on technological pformation.

In order to achieve industrial energy saving and consumption reduction, we must rely firmly on technological innovation and progress and implement cleaner production.

The restructured Guangfeng invested about 6000000 yuan to carry out sewage treatment facilities. Since April this year, the concentration of COD has decreased by 300 mg / litre per month.

By installing energy saving coal scuttle in boiler, boiler combustion oxygenating pump, boiler energy saving pump, energy saving frequency conversion and waste heat recovery, the electricity consumption of 10000 meters dyeing and printing has been reduced by about 20%.

Coal is 5400 tons per year.

Let Hong Guihuan's heart is steadfast, although the current production capacity of Guangfeng is more than doubled than that of the original Jiang long, but the energy consumption index is smaller than that of Jiang long, and there is still room for decline.

Now the production and sales are booming and the profits are enough.

Hong Guihuan said: "Guangfeng's output is expected to reach 170 million meters this year, with sales revenue of 250 million yuan, and staff and customers' confidence."