Shishi Printing And Dyeing Industry Has Entered A New Era Of Comprehensive Innovation.
Shishi City
printing and dyeing
The automatic weighing system, which is independently developed by the industry, is being gradually popularized in the printing and dyeing industry within and outside the province. The Fujian economic and Trade Commission considers the system to be a construction.
Resources
A good project for conservation oriented enterprises and society, and recently requested R & D institutions to intensify their efforts to promote industrial restructuring and pform the mode of economic growth.
In the process of Shishi printing and dyeing, because of the high randomness of dyes and auxiliaries in artificial weighing materials, the one-time dyeing rate of the entire dyeing production line is low under the weighing error, and the finished products always need to be repaired many times, which seriously reduces the efficiency of the enterprises.
After the work investigation, the Shishi Productivity Promotion Center suggested that electronic information technology be used to realize the full automation of weighing process, improve the accuracy of dyes and auxiliaries weighing accurately, and solve the weighing error thoroughly, so as to achieve one-time successful dyeing.
Shishi Hongtai weaving bleaching and dyeing Co., Ltd. has set up an automatic weighing system research and development project team. The Australian expert Manwis has been introduced as the project leader, and spent 5 million yuan on research and development funds. After 2 years of technical research and repeated tests, the project has officially put into use the technology of the factory.
automation
The weighing system is made up of prescription computer control, electronic scale and bar code scanner. It can effectively prevent human error dye from occurring and make the error range accurate to 1/100000.
The automatic memory function of computer can prevent duplicated weighing materials from being associated with ERP management software, and make the weighing data directly enter the information management of the entire printing and dyeing process.
China's printing and dyeing industry association has included the "automatic weighing system" in the second batch (a total of 21 items) of China's printing and dyeing industry's energy-saving and emission reduction advanced technology recommendation catalogue.
According to the calculation, the printing and dyeing enterprise with a scale of 3 million meters and a production scale can directly reduce the dye cost by 75 thousand yuan per month, and save about 20% of the auxiliaries. The printing and dyeing enterprises have considerable economic benefits in energy saving and emission reduction.
Because the workers do not need to directly contact chemical dyes and auxiliaries, the harmfulness of dyes to the employees' body is greatly eliminated. The automatic weighing system fills in the blanks of intelligent and informational weighing technology in printing and dyeing industry.
This year, 8 printing and dyeing enterprises, including Jiangxi Jiujiang, Anhui Suqian, Zhejiang Jiaxing and Fujian Quanzhou, have installed 9 automatic weighing systems, as well as Xinjiang, Guangdong, Guangdong and many other printing and dyeing enterprises are discussing the introduction of the system.
Cai Zongcheng, director of the Shishi Productivity Promotion Center, which tracks and guides the automatic weighing system technology project, said that this is the first time that Shishi printing and dyeing industry has been exporting printing and dyeing technology to and outside the province for the first time. Shishi printing and dyeing industry has gone from fabric innovation, technological innovation, technological innovation and product innovation to a new era of comprehensive innovation.
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