Transformation And Upgrading Of Printing And Dyeing Machinery Industry Is Imperative.
It is understood that the Ministry of industry and information technology has previously convened a national industrial system to eliminate backward production capacity meeting, requiring that by the end of 2011, the 74 type dyeing and finishing production line with a bath ratio of more than 1:10 should be eliminated.
dyeing
Equipment, eliminate backward printing machines and hot melt dyeing machines, and eliminate backward production processes and equipment with high energy consumption and high water consumption.
As the state has formulated more stringent targets for energy conservation and emission reduction, the pformation and upgrading of the printing and dyeing industry is imperative, and the pformation and upgrading of printing and dyeing machinery must be carried out at the front end.
Printing and dyeing machinery level improved significantly
China's printing and dyeing industry has developed in recent years, whether it is printing or dyeing technology.
Dyeing and printing equipment
The level has been significantly improved, and more and more advanced domestic dyeing and finishing equipment has emerged, and the gap with the world's advanced level is shrinking.
Specifically, printing and dyeing production is changing the traditional extensive processing mode; the development and application of new printing and dyeing technology, such as efficient short process and airflow dyeing, and so on, and the low bath ratio and low energy consumption equipment in printing and dyeing industry are gradually increasing.
The improvement of automatic control level and precision of the equipment not only improves the quality of textiles, but also improves the utilization of resources and reduces the emission of pollutants.
In recent years, the printing and dyeing equipment has been developing towards environmental protection, energy saving, emission reduction, time saving, high efficiency and short process.
From the overall situation of textile market competition, printing and dyeing finishing is becoming the key to decide the international competitiveness of fabrics. Vigorously developing the high value-added products that adapt to the international consumption trend, and applying advanced science and technology to develop new printing and dyeing machinery have caused a new round of fierce fighting in the field of printing and dyeing machinery.
At present, environmental protection and low carbon have become popular words nowadays.
With the market demand of small batch and multi varieties and the growing awareness of ecology, modern dyeing equipment has also paid more attention to environmental protection, emphasizing low-carbon.
In recent years, printing and dyeing enterprises have been actively carrying out equipment pformation and technological innovation, adopting new equipment, new technology and new technology, especially in the eastern coastal areas where printing and dyeing enterprises are relatively concentrated.
Multiple intelligentization is another major development of domestic dyeing and printing equipment.
trend
In terms of performance and operation, printing and dyeing equipment is becoming more and more humanized.
The printing and dyeing process determines the equipment flow. Now the stability and automation of the domestic dyeing and printing equipment are still low. Under the condition of the printing and dyeing process unchanged, the equipment flow is hard to be substantially shortened.
Accordingly, experts have suggested that the current practice in printing and dyeing machinery is to tap the potential of traditional production processes for energy conservation, water saving and emission reduction, and to set up waste heat recovery and utilization system for waste water and waste gas, so as to reduce the water intake of fresh water, and to apply on-line detection and control technology to standardize and optimize printing and dyeing processes, so as to reduce the amount and concentration of wastewater discharge.
In terms of printing and dyeing equipment, Fujian has been very eye-catching since last year, and this year the industry continues to maintain a good trend.
According to the introduction, the demand for printing and dyeing equipment is growing. On the one hand, because of the increasingly stringent requirements of the state on the mandatory targets for energy saving and emission reduction, some enterprises have to eliminate some non energy saving models, and replace the new equipment with more significant energy saving and emission reduction effects. On the other hand, the demand for the fabric is increasing, and the requirements for finishing, printing, dyeing and other technologies are more and more high, which directly drives the sale of equipment such as finishing and printing.
Since the beginning of this year, the sales of large circular knitting machines and computerized flat knitting machines in Fujian are also very good.
Printing and dyeing technology upgrading
At present, the application and development of printing and dyeing technology are more and more and more advanced.
It is understood that Shaoxing Dongsheng Digital Technology Co., Ltd. has independently developed a digital printing machine, marking the company's anhydrous printing and dyeing technology development has been successful, for printing and dyeing industry upgrading, energy saving and emission reduction hope.
The anhydrous printing machine is directly controlled by a computer, and dyes and auxiliaries are sprayed onto the fabric to get rid of the complicated processes of traditional printing, such as plate making, sizing and printing, thus greatly shortening the production cycle.
Recently, the automatic weighing system of scientific and technological achievements independently developed by Shishi printing and dyeing industry is being popularized gradually in the printing and dyeing industry.
The automatic weighing system is made up of prescription computer control, electronic scale and bar code scanner. It can effectively prevent human error dye from occurring and make the error range accurate to 1/100000.
The automatic memory function of computer can prevent duplicated weighing materials from being associated with ERP management software, and make the weighing data directly enter the information management of the entire printing and dyeing process.
According to the calculation, the printing and dyeing enterprise with a scale of 3 million meters and a production scale can directly reduce the dye cost by 75 thousand yuan per month, and save about 20% of the auxiliaries. The printing and dyeing enterprises have considerable economic benefits in energy saving and emission reduction.
Because the workers do not need to directly contact chemical dyes and auxiliaries, the harmfulness of dyes to the employees' body is greatly eliminated. The automatic weighing system fills in the blanks of intelligent and informational weighing technology in printing and dyeing industry.
In addition, the automated weighing system is also actively exporting to the province. This is the first time that Shishi printing and dyeing industry has exported printing and dyeing technology to and outside the province for the first time.
Elimination of backward production capacity in printing and dyeing industry
Learned that printing and dyeing industry to eliminate backward production capacity is in full swing in all regions.
High energy consumption, high water consumption and high emission have become prominent problems in printing and dyeing production.
Shaoxing County Environmental Protection Bureau proposed that we should focus on developing the ecological economy, optimizing the ecological environment and prospering the ecological culture. We should actively carry out the printing and dyeing industry upgrading and upgrading project, environmental comprehensive renovation project and ecological demonstration project, and comprehensively promote the construction of ecological civilization.
Informed by the Chongqing Municipal Commission of information, the city will launch a new round of elimination of backward production capacity, covering industries such as printing and dyeing.
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Although China's printing and dyeing industry has made some progress in energy saving and emission reduction in recent years, most printing and dyeing enterprises still have insufficient investment in energy conservation and emission reduction, and the adoption rate of advanced technology and equipment is still low. The goal of energy conservation and emission reduction in China's printing and dyeing industry is still a long way to go.
In short, the pformation and upgrading of China's printing and dyeing machinery and the entire printing and dyeing industry still has much room for improvement. Printing and dyeing equipment calls for strengthening the development and application of energy saving and emission reduction dyeing and finishing equipment, energy and resource recycling technologies, and improving the level of automatic production control.
Eliminating backward production capacity and realizing industry pformation and upgrading are of great significance to the healthy development of the printing and dyeing industry.
Eliminating backward and combining technological pformation, at the same time, promoting the scientific and technological progress of the industry, promoting enterprises to accelerate industrial upgrading, and accelerating the pformation of our country from printing and dyeing power to printing and dyeing power.
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