Adjust The Industrial Structure &Nbsp; Dalang Meets Challenges With Technology.

"At the beginning of 2008, when we came to Dalang to investigate the investment environment, the town leaders said," let's not see that the woolen weaving industry in Dalang seems to be very low-end. After two to three years, our pformation is successful. The sunset industry will become a sunrise industry.

It is this sentence that has touched us.

Yuan Zucheng sat in the office of Sheng Xing Technology (Dongguan) Co., Ltd., told our reporter.

His current status is the general manager of the Dongguan branch of Jiangsu old knitting knitting machine company.

Although the head office gives them annual targets, he is very relaxed.

Because Dalang has changed from "the most concentrated place in the world's Woolen weaving industry" to "the most concentrated place of global numerical control looms".

In the first half of this year, the gross output value of Dalang's wool weaving industry above scale reached 3 billion 380 million yuan, an increase of 71.4% over the same period last year, and the gross profit of wool weaving enterprises above designated size increased by 115% over the same period last year.

If the industrial revolution originated in central England in the middle of the eighteenth Century, began with a small Jeanne spinning machine, and changed the history of the whole continent and the world, now, a production and technology revolution, which is gradually replacing the hand-held machine by numerical control production, and upgrading the product design by means of equipment upgrading, is also being quietly carried out in Dalang town and extended to other parts of the Pearl River Delta.

Recently, this reporter once again went deep into Dalang, from the change of every link of the "Chinese sweater town" industrial chain, and interpreted the password of Dalang wool textile industry pformation and upgrading.

From hand-held machine to CNC loom

Ceng Tianren, chief executive officer of Dalang Ying Qi Industrial Limited company, is preparing to fly to Fujian after an interview with our reporter.

As the headquarters of Hongkong Maoling group in mainland China, Ying Qi is one of the largest wool textile enterprises in Dongguan, and has 11 branches in Guangxi, Guizhou and Sichuan provinces.

At the meeting, Ceng Tianren invited reporters to visit the company's R & D base just set up in June 28th this year.

"Great changes have taken place with you last time."

At the end of last year, reporters went to Dalang to investigate the pformation and upgrading of Dongguan's processing trade.

At that time, Ying Qi also had more than 30 design and research personnel, and now has more than 120. The company also set up design department, product development department, Information Center (that is, numerical control center) and a material inspection room.

But Ying Kei's real "big deal" is reflected in the purchase of machines. From 2007 to now, Ying Qi has purchased 1000 CNC looms, most of which are newly introduced since the end of the year, and the cost of light is 300 million yuan.

Zeng Tian Ren calculates his "artificial account": an advanced computer loom, in the same 1 hours, the work efficiency is equal to 2.5 times the traditional hand loom; and a worker can only operate a hand loom, but it can control 8 numerical control looms at the same time.

As a result, a machine is equivalent to 20 skilled workers.

"In Dongguan, employing a skilled worker is the minimum monthly wage of 1600 yuan, while the numerical control loom can not only run for 24 hours, but also has stable quality. No matter how sophisticated the sophisticated products are, they can be programmed as long as they can be programmed."

Ceng Tianren said, at the same time, the work efficiency is also greatly improved, from the order to the product, six or seven days can be completed, the handwork is simply not up to date, but also can solve the problem of "recruitment difficulty".

Through upgrading the equipment, Ying Qi's production capacity increased from 400 thousand pieces to 1 million 800 thousand pieces a month, but the workers only increased from 1500 to 2500.

If the traditional practice is to achieve the current capacity, at least 5000 Handlooms are needed.

"The money I saved from the hired hands is used to invite more design and R & D personnel, and the benefits are much better than before. Moreover, design research and development can bring more profits and form a virtuous circle."

Ceng Tianren said with great pride.

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Xie Jinbo, mayor of Dalang Town, told reporters that at present, the town's enterprises use CNC looms to reach more than 6200 units, which can save more than 50 thousand laborers. During the year, the enterprise plans to purchase more than 3000 sets of CNC looms, which is expected to reach 10 thousand by the end of this year.

Wool weaving industry drives CNC weaving industry

Change is not just happening in wool textile enterprises.

In the town of Dalang on the Yin Lang Road, this two years ago, there is no popular road, now has been filled with all kinds of computer cross loom signs, dazzling.

Xie Jinbo introduced that there are now 8 CNC loom production enterprises in Dalang to set up factories and R & D institutions, producing more than 2000 CNC looms per year, and 44 domestic CNC loom brands to set up sales organizations in Dalang.

Last year, at the eighth "weaving trade fair" held in Dalang, the machinery booth was very popular, from the original planned 48 to 89 later, and the number of looms was 2380.

At present, Dalang has become the distributing center of numerical control looms in Southern China. Last year, 28 thousand and 900 CNC machines were sold here.

Sheng Xing Technology (Dongguan) Co., Ltd. is one of the typical representatives.

Yuan Zucheng, the general manager of the company, has participated in the "weaving trade fair" for many years. Dalang, which is the most concentrated place in the world's wool weaving industry, has seen business opportunities.

"In early 2008, there were very few woolen weaving enterprises that could use domestic CNC looms, but the local government looked far away and urged us to invest here."

At the end of that year, when the international financial crisis hit, the 20 year old company specializing in the production of automatic computerized flat knitting machines in Jiangsu was officially established in Dalang, with an annual capacity of 1500 units.

Yuan Zucheng said that next year will continue to expand production, annual capacity will reach 3000 units.

Equipment renewal is always accompanied by a wave of industrialization. Once this device is upgraded, will the market be saturated?

Facing reporters' questions, Yuan Zucheng confidently said that there were 3000 in Dalang.

Because in his view, Dalang has become the "most centralized place for global numerical control looms" - besides Dalang, there are also Changping and Liaobu.

"In Jiangsu, I sell 100 machines. I want 10 salesmen to go out and run here, as long as 3 people.

Because it's more centralized, so it's convenient. "

Another important reason is that the local government has spared no effort to promote it.

"If the enterprise buys CNC looms, the government will pay subsidies and provide financing assistance.

Can you find it anywhere else? "

From production base to modern wool textile trade city

For the title of "China's famous sweater town", Dalang people often use a metaphor to describe it: the annual sales volume of the sweater in the industrial cluster is more than 1 billion 200 million, that is to say, 6 billion people in the world, on average, 1 people in every 5 people have 1 pieces.

In order to give full play to the advantages of industrial clusters, the Dalang town government is further improving the overall urban planning and regulatory detailed planning, and strive to build a wool textile business area with a leading textile trade center, and promote the high-end resource elements of wool weaving to this area.

At present, the business area of the big wool weaving has expanded to 8.9 square kilometers, and there are 5 wool professional streets and more than 2600 wool weaving enterprises in the area.

The 5 professional wool streets are divided into yarn raw material street, CNC loom street, sweater finished street, hardware fittings street, etc., forming a pre factory, post factory and matching and perfect production and production pattern.

"High-end industrial form needs high-end urban space to carry."

Xie Jinbo said that Dalang attaches great importance to upgrading the city through upgrading the city. In recent years, it has been accelerating the redevelopment of urban space and enhancing the city's ability to gather and configure various resource elements.

In order to encourage the leading enterprises in the cluster to set up sales headquarters in the business district, Dalang also introduced famous enterprises such as Ordos, Japanese cherry blossoms, Japanese island spirits and German stor in the business district. Last year, the sales value of the business district increased by 73% over the same period last year.

During the interview, Xie Jinbo constantly stressed that "compared with the upgrading of technology, people's ideological shift is more important."

He said: "if we are only satisfied with the status quo, there is no future, and no pformation and upgrading can be started.

Before the international financial crisis, Dalang's thought was very clear. If we do not adjust the industrial structure today, we will be adjusted by the industrial structure tomorrow.

After several years of labor pains, Dalang has seen the dawn of pformation successfully.